REXON SM2158R, Instruction Manual

Page 1: ...1 8 1 2 in 216 mm SLIDE COMPOUND MITER SAW SM2158R GB INSTRUCTION MANUAL ...

Page 2: ...2 CONTENTS GB P 1 20 ...

Page 3: ...diagram below IMPORTANT Always use the designated carrying handle and hand hold on the side of the saw base for transportation CARTON CONTENTS WARNING If any part is missing or damaged do not plug in the miter saw until you have replaced the missing or damaged parts Hold down Clamp Dust Bag Blade Wrech Miter Saw Miter Handle Hardware bag ...

Page 4: ...f checking to see that keys and adjusting wrenches are removed from the tool before turning it on General Safety Rules Read all these instructions before attempting to operate your product Save these instructions for future reference 1 Keep work area clear Cluttered areas and benches invite injuries 2 Consider work area environment Do not expose tools to rain Do not use tools in damp or wet locati...

Page 5: ...e this may result in considerable danger to the user 23 Through poor conditions of the electrical mains shortly voltage drops can appear when starting the equipment This can influence other equipment e g blinking of a lamp If the mains impedance zmax 0 34 Ohm such disturbances are not expected 24 Do not use saw blades manufactured from high speed steel 25 Keep the floor area around the machine lev...

Page 6: ...n this tool as damage to saw or serious injuries could result 15 Never use the miter saw near flammable liquids vapors or gases 16 Remove all nails that may be in the workpiece to prevent sparking that could cause a fire 17 To avoid fire or toxic reaction never use gasoline naphtha acetone lacquer thinner or similar highly volatile solvents to clean the miter saw 18 Keep the saw with proper footin...

Page 7: ...d material shall be in accordance with local environmental regulations Wear safety goggles Wear ear protection Wear a breathing mask Keep hands away from blade Failure to keep your hands away from the blade will result in serious personal injury Read and understand instruction manual to reduce the risk of injury user and all bystanders must read and understand instruction manual before using this ...

Page 8: ... never connect the plug to power source outlet until all assembly steps are completed and you have read and understood the safety and operational instructions UP Specifications Motor 400 W S6 20 10 min 220 V 60 Hz Double Insulation No load speed 5000 min 1 Blade Ø216 mm Ø25 4 mm Bore 40 T Turntable Ø230 mm Miter stops 0 15 22 5 31 6 45 left right Miter angle range 0 48 left right Bevel stops 0 45 ...

Page 9: ...f the mounting holes 2 Fig 6 located behind the fence Fig 5 WARNING Do not use this saw to cut and or sand metals The hot chips or sparks may ignite sawdust from the bag material WARNING To avoid possible personal injury or damage to the miter saw due to tipping do not operate the saw without the rear extension support bar NOTE There are no screws to secure clamp The clamp will secure itself to th...

Page 10: ...Repeat steps 1 through 4 if further adjustment is needed 6 Tighten bevel lock knob 1 and lock nut 4 when alignment is achieved WARNING To ensure accurate cuts alignment should be checked and adjustments made prior to use REMOVING AND INSTALLING THE TABLE INSERT FIG 10 1 To remove loosen and remove the six screws 1 on the table insert 2 with a Phillips screwdriver and remove the insert 2 To install...

Page 11: ...with positive stops at 0 15 22 5 31 6 and 45 These positive stops position the blade at the desired angle quickly and accurately Follow the process below for quickest and most accurate adjustments Adjusting Miter Angles 1 Lift up on the quick cam locking lever 1 to unlock the table 2 Move the table while lifting up on the positive stop locking lever 2 to align the pointer 3 to the desired degree m...

Page 12: ... To turn off laser press ON OFF rocker switch 1 to OFF position ADJUSTING CUTTING DEPTH FIG 16 The maximum depth travel of the cutting head was set at the factory Setting the maximum width travel of the cutting head follow the below steps 1 Turn the stop knob 1 counterclockwise until the stop knob is not protruded out of the stop block 2 bottom while moving the cutting head upward 2 Rotate the sto...

Page 13: ... the ON OFF trigger switch to prevent accidental starting and possible serious injury ALIGNING THE LASER BEAM FIG 19 20 21 22 The laser beam must always be correctly aligned with the blade to ensure straight even cutting Your tool is equipped with the laser guide using Class IIIa laser beam The laser beam allows you to preview the saw blade path on the stock to be cut before starting the miter saw...

Page 14: ...visually check that both the front and top laser lines are parallel with pattern line Check that the power supply and plug used is in accordance with your miter saw Have a look at the rating plate of the motor or the rating on the miter saw Any changes should always be carried out by a qualified electrician If not properly earthed this machine can cause an electrical shock Be sure that the power s...

Page 15: ... to the plywood using the mounting holes on the base Use C clamps to clamp this mounting board to a stable work surface at the worksite BASIC SAW OPERATION 1 Always use the clamp to hold the work piece firmly Two holes are provided for the clamp 2 Always position the workpiece against the fence Any piece that is bowed or warped and cannot be held flat on the table or against fence may trap the bla...

Page 16: ...ng sure the lever snaps into place NOTE The lever will only lock into place at one of the nine positive stops TURNING SAW ON FIG 25 Squeeze the trigger switch 1 to turn the miter saw ON Release the trigger switch to turn the saw OFF NOTE Make the ON OFF switch childproof Insert a padlock or chain with padlock through the hole 2 in the trigger and lock the tool s switch preventing children and othe...

Page 17: ...ld result in serious injury At extreme miter or bevel angles the saw blade may also contact the fence COMPOUND CUT FIG 30 31 A compound cut is the combination of a miter and a bevel cut simultaneously 1 Extending the fence by sliding it out to the required location or remove the left sliding fence if necessary See SLIDING FENCE 2 Set the desired bevel angle using the bevel lock knob 1 Fig 30 3 Set...

Page 18: ...task of cutting crown molding To fit properly crown molding must be compound mitered with extreme accuracy The two surfaces on a piece of crown molding that fit flat against the ceiling and wall are at angles that when added together equal exactly 90 Most crown molding has a top rear angle the section that fits flat against the ceiling of 52 and a bottom rear angle the section that fits flat again...

Page 19: ...RNING Un plug the miter saw before changing installing the blade IMPORTANT Make sure the flats of the blade collars are engaged with the flats on the arbor shaft Also the flat side of the blade collar must be placed against the blade 3 Place the blade wrench on the arbor bolt 4 4 Press the arbor lock 5 holding it in firmly while turning the blade counterclockwise When it engages continue to press ...

Page 20: ...oth brushes If the brushes are found serviceable after removing reinstall them To inspect or replace brushes first unplug the saw Then remove the black plastic cap 1 on the side of the motor 2 Carefully remove the spring loaded cap Then pull out the brush and replace Replace for the other side To reassemble reverse the procedure The ears on the metal end of the assembly go in the same hole the car...

Page 21: ...21 FIG 1 FIG 2 FIG 4 FIG 3 FIG 5 1 5 6 1 2 3 4 8 9 11 12 14 15 13 7 10 16 17 20 21 22 23 24 25 26 27 19 18 1 2 2 3 1 1 4 2 3 ...

Page 22: ...22 FIG 8 FIG 11 FIG 7 FIG 10 FIG 6 FIG 9 1 4 5 2 2 1 3 2 1 1 2 3 1 2 2 3 ...

Page 23: ...23 6 7 FIG 14 FIG 12 FIG 13 FIG 17 FIG 16 FIG 15 1 8 9 2 3 4 1 1 3 2 4 5 1 2 3 4 1 1 2 3 ...

Page 24: ...clockwise Clockwise Counterclockwise Clockwise Laser line Pattern line 1 4 3 2 5 6 7 8 9 1 Miter saw base 2 Hex head bolt 3 Rubber washer 4 Flat washer 5 Workbench 6 Flat washer 7 Lockwasher 8 Hex nut 9 Jam nut TOP VIEW Laser line Cutting line Blade Laser line Workpiece Cutting line ...

Page 25: ...25 FIG 26 FIG 25 1 2 FIG 24 No Hand Zone 6 3 4 in 6 3 4 in FIG 27 FIG 30 FIG 29 FIG 28 1 2 1 1 2 3 2 1 3 1 2 ...

Page 26: ... FIG 32 F e n c e Miter saw table miter at 45 bevel at 0 miter at 0 bevel at 45 Miter saw table workpiece workpiece F e n c e Workpiece F e n c e Miter saw table Compound cut crown moldings Inside corner Outside corner OR OL IR IL 1 2 3 4 5 4 6 7 8 1 2 ...

Page 27: ...PIN 1 0JE7 C RING 1 290M CAUTION LABEL 1 0JMP O RING 1 2B7H HEX SOC SET SCREW M6 1 0 12 1 0JNR O RING ROD 1 2BGV NEEDLE POINTER 1 0JPF HEX HD BOLT M6 1 0 25 2 2BGW SLIDE PLATE 3 0JUJ HEX SOC HD CAP BOLT M6 1 0 12 1 2BLQ HEX SOCKET HD CAP SCREWS M5 0 8 40 2 0JVD HEX SOC HD CAP BOLT M5 0 8 35 1 2BQA BLADE HOLDER 1 0JZC HEX SOC SET SCREW M5 0 8 12 1 2CD2 COMPRESSION SPRING 1 0JZF HEX SOC SET SCREW M6...

Page 28: ...CAP BLACK PLASTIC 6 2 3JEM MOTOR ASS Y 1 3DJA WASHER BEARING 6 1 3JET VISE ASS Y 1 3DJG SPACER 1 3JF0 LASER ASS Y 1 3DL5 KNOB KR 1 3JF6 LASER COVER LEFT 1 3DMM BEARING COVER 3 3JF7 LASER COVER RIGHT 1 3DTZ RUBBER PAD 6 1 3JFJ PLUG BUTTON 2 3DWT LASER INSERT 1 3JHS MOTOR HANDLE DOWN 1 3DXM LINEAR MOTION BEARING 2 3K0U ANCHOR PLATE 1 3FM3 SPECIAL BOLT 1 3K0V CR RE TRUSS HD ROUND M6 1 0 10 1 3FT4 WAR...

Page 29: ...29 Schematic MODEL SM2158R ...

Page 30: ...SOC SET SCREW M5 0 8 6 2 0K43 CR RE PAN HD SCREW WASHER M5 0 8 16 3 0KCQ CR RE PAN HD TAPPING SCREW WASHER M5 12 65 2 0QBE BRUSH HOLDER ASS Y 6 2 0QBH CARBON BRUSH ASS Y 2 0QBK BRUSH COVER 2 0QGR COMPRESSION SPRING 1 2BMX FLOW GUIDE 6 1 2BMY ARMATURE ASS Y 1 2BN1 MOTOR COVER 6 1 2DW9 WAVE WASHER 1 36SD FIELD ASS Y 1 3H92 GEAR BOX 1 3JFK CLEVIS PIN 1 3JGV CUTTER SHAFT ASS Y 1 ...

Page 31: ...31 NOTES ...

Page 32: ...32 ...