REXROTH EFC3600 Series, Instruction Manual

Page 1: ...Frequency Converter The Drive Control Company Fe Fv EFC 3600 EFC x610 Series Edition 10 Instruction Manual UL R912004711...

Page 2: ...cal installations For documentations available in other type or language please consult your lo cal sales partner or check the following websites Rexroth Frequency Converter Fe www boschrexroth com fe...

Page 3: ...mentation Hohe elektrische Spannung Lebensgefahr durch elek trischen Schlag Betreiben Sie Antriebskomponenten nur mit fest installiertem Schutzleit er Schalten Sie vor Zugriff auf Antrieb skomponenten...

Page 4: ...chen 60 C Verbrennungsgefahr Vermeiden Sie das Ber hren von metallischen Oberfl chen z B K hl k rpern Abk hlzeit der Antrieb skomponenten einhalten mind 15 Minuten Hot surfaces 60 C Risk of burns Do n...

Page 5: ...lteriori spiegazioni riguardanti le indicazioni di sicurezza consultare il capitolo 1 di questa documentazione Alta tensi n el ctrica Peligro de muerte por des carga el ctrica Active s lo los componen...

Page 6: ...vite el contacto con las superficies calientes p ej disipadores de cal or Observe el tiempo de enfria miento de los componentes de accio namiento m n 15 minutos Superf cies quentes 60 C Perigo de quei...

Page 7: ...de veiligheidsin structies vindt u in hoofdstuk 1 van deze documentatie H g elektrisk sp n ning Livsfara genom elchock Anv nd endast drivkomponenterna med fastmonterad skyddsledare Koppla bort sp nni...

Page 8: ...a ytor 60 C Risk f r br nnskador Undvik att vidr ra metallytor t ex kylelement Var medveten om att det tar tid f r drivkomponenterna att svalna minst 15 minuter Varme overflader 60 C Risiko for forbr...

Page 9: ...n k bezpe nost n m pokyn m naleznete v kapitole 1 t to dokumentace Voimakas s hk j nnite S hk iskun aiheuttama hen genvaara K yt k ytt laitteen komponentteja ainoastaan maadoitusjohtimen olles sa kiin...

Page 10: ...s l ka em Kuumia pintoja 60 C Palovammojen vaara V lt metallipintojen koskettamista esim j hdytyslevyt Noudata k ytt laitteen komponenttien j hty misaikoja v h 15 minuuttia Gor ce po wierzchnie 60 C N...

Page 11: ...nile de siguran g si i n capitolul 1 al acestei documenta ii Visoka elektri na napetost ivljenjska nevarnost zara di elektri nega udara Pogonske komponente uporabljajte samo s fiksno name enim za itni...

Page 12: ...o e povr ine 60 C Nevarnost opeklin Izogibajte se stiku s kovinskimi povr inami npr hladilnimi telesi Upo tevajte as hlajenja pogonskih kom ponent najm 15 minut Hor ce povr chy 60 C Nebezpe enstvo po...

Page 13: ...veikt tikai kvalific ts person ls Detaliz tus paskaidrojumus attiec b uz dro bas nor d jumiem skatiet dokumenta 1 noda Magas elektromos fesz lts g letvesz ly ram t s miatt A hajt s alkatr szeit csak v...

Page 14: ...ir aizlieg ta respekt vi at auta tikai p c konsul t an s ar rstu Forr fel letek 60 C g svesz ly Ne rjen hozz f mfel letekhez pl h t testekhez Vegye figyelembe a hajt s alkatr szeinek kih l si idej t m...

Page 15: ...usi ohutusjuhiste kohta leiate k esoleva dokumentat siooni peat kist 1 Rexroth 1 Auk ta elektros tampa Pavojus gyvybei d l elektros sm gio Pavaros komponentus eksploatuo kite tik su fiksuotai instaliu...

Page 16: ...atud ksnes p rast arstiga konsulteerimist Kar ti pavir iai 60 C Nudegimo pavojus Venkite liesti metalinius pavir ius pvz radiatori I laikykite pavaros komponent atv simo trukm bent 15 minu i Kuumad v...

Page 17: ...Rexroth 60 15 Bosch Rexroth AG DOK RCON01 REX F UL IN10 EN P XV...

Page 18: ...Bosch Rexroth AG XVI DOK RCON01 REX F UL IN10 EN P...

Page 19: ...L Ratings and Dimensions 1P 0K40 2K20 24 3 11 EFC 3600 UL Ratings and Dimensions 3P 0K40 4K00 24 3 12 EFC x610 UL Ratings and Dimensions in Common 25 3 13 EFC x610 UL Ratings and Dimensions 1P 200 VAC...

Page 20: ...alling Signal Lines and Signal Cables 59 6 4 General Measures of Radio Interference Suppression for Relays Contactors Switches Chokes and Inductive Loads 60 7 Accessories 61 7 1 EMC Filter 61 7 2 Brak...

Page 21: ...ing and operation of the components of the electric drive and control system as well as with the hazards this implies and who possess the qualifications their work requires To comply with these qualif...

Page 22: ...ed with any external Surge protective devices device shall be a Listed Surge protective device Category code VZCA and VZCA7 Rated nominal voltage 480 277 VAC 50 60 Hz 3 phase Clamping voltage VPR 2000...

Page 23: ...e Before accessing electrical parts with voltage potentials higher than 50 V you must disconnect electric components from the mains or from the power sup ply unit Secure the electric component from re...

Page 24: ...aller than 10 mm2 8 AWG the alternative connection of two equipment ground ing conductors is allowed each having the same cross section as the outer conductors Cross section outer conductor Minimum cr...

Page 25: ...ype of control and the state of operation Dangerous movements Danger to life risk of injury serious injury or property damage A risk assessment must be prepared for the installation or machine with it...

Page 26: ...ake or an external holding brake controlled by the drive controller is insufficient to guarantee personal safety Disconnect electrical power to the components of the electric drive and con trol system...

Page 27: ...Protection Against Contact With Hot Parts Hot surfaces of components of the electric drive and control system Risk of burns Do not touch hot surfaces of for example braking resistors heat sinks sup pl...

Page 28: ...void jamming and crushing by appropriate measures Always use suitable tools Use special tools if specified Use lifting equipment and tools in the correct manner Use suitable protective equipment hard...

Page 29: ...lters are products of category C3 which are not provided for use in a public low voltage mains supplying residen tial areas If these components are used in such a mains high frequency in terference is...

Page 30: ...2 Identification 2 1 Type Code Fig 2 1 Type code Fe Bosch Rexroth AG Identification 10 69 DOK RCON01 REX F UL IN10 EN P...

Page 31: ...Fig 2 2 Type code Fv Bosch Rexroth AG Identification DOK RCON01 REX F UL IN10 EN P 11 69...

Page 32: ...Fig 2 3 Type code EFC 3600 Bosch Rexroth AG Identification 12 69 DOK RCON01 REX F UL IN10 EN P...

Page 33: ...Fig 2 4 Type code EFC x610 Bosch Rexroth AG Identification DOK RCON01 REX F UL IN10 EN P 13 69...

Page 34: ...data 5 Production week e g 14W20 means week 20 in 2014 6 Certification 7 Manufacturer Fig 2 5 Product nameplate 2 3 Standard Scope of Supply Frequency Converter Quick Start Guide Safety Instructions I...

Page 35: ...om of the device2 dbot mm 150 Horizontal spacing on the device3 dhor mm 50 Short circuit current rating UL SCCR Arms 5 000 0K75 90K0 42 000 110K 160K Rated input voltage power UL 4 TN Net ULN_nenn VAC...

Page 36: ...6 8 13 17 21 Branch circuit protection fuse UL 9 ILN A 6 10 15 25 30 40 Required wire size according to EN 60204 110 ALN mm2 1 512 1 513 1 514 1 5 1 5 1 5 1 5 1 5 1 5 2 5 2 5 2 5 4 4 2 5 4 4 2 5 Requi...

Page 37: ...put current UL ILN A 30 42 43 51 68 83 Branch circuit protection fuse UL 9 ILN A 50 60 80 80 100 125 Required wire size according to EN 60204 110 ALN mm2 612 613 414 10 10 10 16 16 10 16 25 16 25 25 2...

Page 38: ...7 226 280 338 Branch circuit protection fuse UL 9 ILN A 150 175 225 250 300 400 450 Required wire size according to EN 60204 110 ALN mm2 5012 50 95 2 50 95 2 50 13 5014 50 95 2 50 95 2 50 150 2 70 150...

Page 39: ...vice2 dbot mm 150 Horizontal spacing on the device3 dhor mm 0 Short circuit current rating UL SCCR Arms 5 000 0K40 37K0 42 000 45K0 90K0 Rated input voltage power UL 4 TN Net ULN_nenn VAC 3P 380 480 T...

Page 40: ...0 16 5 23 5 Branch circuit protection fuse UL 9 ILN A 6 6 10 15 20 30 40 Required wire size according to EN 60204 110 ALN mm2 1 512 1 513 1 514 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 2 5 2 5 2 5 4 0 4 0...

Page 41: ...nt UL ILN A 36 0 46 0 48 0 53 0 73 0 88 0 Branch circuit protection fuse UL 9 ILN A 50 60 80 80 100 125 Required wire size according to EN 60204 110 ALN mm2 612 613 614 10 10 10 25 25 16 25 25 16 25 2...

Page 42: ...A 104 0 119 0 157 0 184 0 Branch circuit protection fuse UL 9 ILN A 150 175 225 250 Required wire size according to EN 60204 110 ALN mm2 5012 13 5014 50 50 95 2 50 70 2 35 95 2 50 95 2 50 Required wi...

Page 43: ...device2 dbot mm 150 Horizontal spacing on the device3 dhor mm 0 Short circuit current rating UL SCCR Arms 5 000 Rated input voltage power UL 4 TN Net ULN_nenn VAC 1P 200 240 3P 380 480 Tolerance rated...

Page 44: ...00 UL ratings and dimensions 1P 0K40 2K20 3 11 EFC 3600 UL Ratings and Dimensions 3P 0K40 4K00 Description Symbol Unit 0K40 0K75 1K50 2K20 4K00 Net weight m kg 1 18 1 26 1 52 2 25 2 36 Device height U...

Page 45: ...g on the device3 dhor mm 0K40 22K0 0 30K0 160K 10 Short circuit current rating UL SCCR Arms 5 000 0K40 37K0 10 000 45K0 90K0 18 000 110K 132K 30 000 160K Rated input voltage power UL 4 TN Net ULN_nenn...

Page 46: ...6 2 10 1 16 2 22 3 Branch circuit protection fuse UL 9 ILN A 10 15 25 30 Required wire size according to EN 60204 110 ALN mm2 2 512 2 513 2 514 2 5 2 5 2 5 4 0 4 0 2 5 6 0 6 0 4 0 Required wire size a...

Page 47: ...rcuit protection fuse UL 9 ILN A 10 10 20 20 30 Required wire size according to EN 60204 110 ALN mm2 2 5 2 5 2 5 2 5 2 5 2 5 4 0 4 0 2 5 4 0 4 0 2 5 6 012 6 013 4 014 Required wire size according to U...

Page 48: ...fuse UL 9 ILN A 40 50 60 100 Required wire size according to EN 60204 110 ALN mm2 6 0 10 0 6 0 10 0 10 0 10 0 10 0 10 0 10 0 25 012 35 013 25 014 Required wire size according to UL 508 internal wiring...

Page 49: ...ircuit protection fuse UL 9 ILN A 6 10 10 15 20 20 Required wire size accord ing to EN 60204 110 ALN mm2 2 512 2 513 2 514 2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 5 4 0 4 0 2 5 4 0 4 0 2 5 Required wire siz...

Page 50: ...rcuit protection fuse UL 9 ILN A 30 40 50 60 80 Required wire size according to EN 60204 110 ALN mm2 6 012 6 013 4 014 6 0 10 0 6 0 10 0 10 0 10 0 10 0 10 0 10 0 25 0 25 0 16 0 Required wire size acco...

Page 51: ...ILN A 100 100 125 150 175 225 250 Required wire size according to EN 60204 110 ALN mm2 25 012 35 013 25 014 35 0 50 0 35 0 35 0 50 0 35 0 50 0 70 0 50 0 70 0 95 0 70 0 120 0 150 0 95 0 120 0 150 0 95...

Page 52: ...0 0 12 0 012 14 Double cable 95 0 2 95 0 2 9 5 0 212 14 Single cable 185 0 240 0 18 5 0 Double cable 95 0 2 95 0 2 9 5 0 2 Double cable 120 0 2 150 0 2 120 0 2 Required wire size ac cording to UL 6180...

Page 53: ...0 B1 B2 E 11 Copper wire PVC insulation conductor temperature 75 C Ta 40 C EFC 3600 Ta 50 C EFC x610 Ta 45 C 12 13 14 Cable installation modes B1 B2 E see chapter 3 22 Cable Installation Modes on page...

Page 54: ...C x610 UL Ratings and Dimen sions in Common on page 25 3 22 Cable Installation Modes B1 Conductors in installation pipes and in installation channels that can be opened B2 Cables or lines in installat...

Page 55: ...re RCON02 PC CON IB 003370 FVCA P001 Operating Instructions RCON02 FV P001 IT 004738 FVCA P002 Operating Instructions RCON02 FV P002 IT 004739 EFC 3600 NNNN Operating Instructions RCON03 EFC 3600 IT 0...

Page 56: ...ow 50 V before touching live parts Damage can be caused to the frequency converter or circuit boards if electro static charging present in people and or tools is discharged across them For this reason...

Page 57: ...ing their routine testing Rexroth frequency converters are tes ted for high voltage in accordance with EN 61800 5 1 2007 section 5 2 3 2 and insulation in accordance with EN 60204 1 2006 section 18 3...

Page 58: ...in the top line and near the outlet air aperture to the cooling unit Mount air guides between the lines to protect the devices in the upper lines against the warm outlet air of the devi ces beneath a...

Page 59: ...ight therefore be required Possible damage to the frequency converter Operational safety of the machine endangered NOTICE Observe the instructions below Avoiding dripping or spraying water Due to thei...

Page 60: ...such a way that the interior temperature of the control cabinet is not lower than the temperature of the surrounding air Set the temperature limitation to the maximum surrounding temperature Only use...

Page 61: ...nverters FECG FVCA and EFC 3600 up to 15K0 have internal brake choppers Frequency converters EFC x610 up to 18K5 have internal brake choppers Fig 5 3 FECG Block diagram Bosch Rexroth AG Instructions f...

Page 62: ...Fig 5 4 FVCA Block diagram Bosch Rexroth AG Instructions for Use 42 69 DOK RCON01 REX F UL IN10 EN P...

Page 63: ...Fig 5 5 EFC 3600 Block diagram Bosch Rexroth AG Instructions for Use DOK RCON01 REX F UL IN10 EN P 43 69...

Page 64: ...Fig 5 6 EFC x610 Block diagram For PNP mode wiring and STO Safe Torque Off see EFC x610 Operating Instructions Bosch Rexroth AG Instructions for Use 44 69 DOK RCON01 REX F UL IN10 EN P...

Page 65: ...5 3 2 Main Circuit Wiring Main circuit wiring diagram Fig 5 7 FECG Main circuit wiring diagram Bosch Rexroth AG Instructions for Use DOK RCON01 REX F UL IN10 EN P 45 69...

Page 66: ...Fig 5 8 FVCA Main circuit wiring diagram Bosch Rexroth AG Instructions for Use 46 69 DOK RCON01 REX F UL IN10 EN P...

Page 67: ...ng will shorten the life time of relay contacts and DC bus capacitors and may destroy the resistor for capacitor charging and current limitation Whether using an AC output choke or not depends on the...

Page 68: ...relay contacts and DC bus capacitors and may destroy the resistor for capacitor charging and current limitation Whether using an AC output choke or not depends on the factors of the length shielding...

Page 69: ...N and the mains fuse 5 3 3 Motor Connection Important notes Lethal electric shock by live parts with higher than 50 V WARNING Exclusively operate the device with plugged on connectors even if there ha...

Page 70: ...models P1 DC positive bus outputs DC negative bus output Grounding Tab 5 2 Fe Main circuit terminals description Fe main circuit terminals 0K75 7K50 Fig 5 11 Main circuit terminals 0K75 7K50 top Fig 5...

Page 71: ...nals are on the bottom of the frequency converter 2 For 45K0 160K frequency converters UL marked connectors and cables should be used for wiring of the terminal blocks The connectors may be of crimp r...

Page 72: ...for external brake resistor P1 DC positive bus outputs DC negative bus output Grounding Tab 5 3 Fv Main circuit terminals description Fv main circuit terminals 0K40 15K0 Fig 5 18 Main circuit termina...

Page 73: ...uts to be connected to the motor B Reserved terminal for external brake resistor DC positive bus output Grounding and input PE Tab 5 4 EFC 3600 Main circuit terminals description DO NOT use terminal L...

Page 74: ...ls 1 Grounding terminal for mains cables 2 Reserved for PE shielding adapter Order additionally 3 Reserved for PE shielding adapter Order additionally 4 Grounding terminal for motor cables Fig 5 23 Co...

Page 75: ...0 3 3P 200 VAC 3K00 11K0 3P 400 VAC 5K50 22K0 4 3P 400 VAC 30K0 90K0 5 3P 400 VAC 110K 160K 1P AC Single phase AC power supply 3P AC Three phases AC power supply M For three phases motor connection Fi...

Page 76: ...th the equip ment grounding conductor Ground the housings of the drive controllers 1 Connect the grounding terminal of the frequency converter to the mounting surface in the control cabinet 2 Connect...

Page 77: ...e signal mains and motor lines and power cables have to be rout ed separately from another Minimum distance 100 mm Provide separating sheets between power and signal lines Ground separating sheets sev...

Page 78: ...s sible and twist them Installing the Motor Power Cable Use shielded motor power cables or run motor power cables in a shielded duct Use the shortest possible motor power cables Ground shield of motor...

Page 79: ...For connecting ground wires and shield connections it is not the cross section but the size of contact surface that is important as the high frequency interfer ence currents mainly flow on the surface...

Page 80: ...devices and components inductive loads such as chokes contactors relays are switched by contacts or semiconductors ap propriate interference suppression has to be provided for them By arranging free w...

Page 81: ...a higher EMC class of C1 external EMC filters are required 7 2 Brake Components 7 2 1 Brake Chopper The function of brake chopper A brake chopper is used to dissipate the energy produced by the motor...

Page 82: ...Fig 7 1 Internal brake chopper External brake chopper 18K5 and above models Brake chopper terminals Fig 7 2 Brake chopper terminals Bosch Rexroth AG Accessories 62 69 DOK RCON01 REX F UL IN10 EN P...

Page 83: ...coil circuit Fig 7 3 Basic wiring diagram The figure above is an wiring example with frequency converter Fe The brake resistor connector connection at the frequency converter terminals and PB B at fre...

Page 84: ...the energy is lost as heat If a resistance lower than the recommended value and no less than the minimum resistance is used contact the agent or manu facturer for calculation of resistance power Safe...

Page 85: ...ing braking resistor Rb make sure the current Ic which flows through the resistor is less than the current output ability of the brake chopper The current Ic through the braking resistor can be calcul...

Page 86: ...com Additional information on service repair e g delivery addresses and training can be found on our internet sites Service worldwide Outside Germany please contact your local service office first Fo...

Page 87: ...er copper synthetic materials brass electronic components and modules magnetic materials electronic components and modules 9 2 Disposal Return of products Our products can be returned to our premises...

Page 88: ...accumulators contained in Rexroth products have to be properly disposed of according to the country specific collection Recycling Most of the products can be recycled due to their high content of meta...

Page 89: ...Notes Bosch Rexroth AG...

Page 90: ...ectric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Phone 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics R912004711 R912004711 DOK RCON01...