REXROTH IndraControl PR31, Operating Instructions Manual

Page 1: ...IndraControl PR31 and VR31 Control cabinet PC and panel PC Operating Instructions R911397433 Edition 02...

Page 2: ...as in the event of applications for industrial property rights Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic...

Page 3: ...ning the signal alert symbol on the device 5 4 Intended use 5 5 Spare parts accessories and wear parts 6 5 1 External 24 V power supply unit 6 5 2 Uninterruptible power supply 6 5 3 Splitter 6 5 4 Con...

Page 4: ...3 Housing dimensions of the panel PC VR3110 24 10 4 Housing dimensions of the panel PC VR3112 25 10 5 Housing dimensions of the panel PC VR3115 26 10 6 Housing dimensions of the panel PC VR3121 26 10...

Page 5: ...display 42 12 2 3 Operating and error display of the PC box 42 13 Error causes and troubleshooting 42 14 Maintenance 43 14 1 Cleaning notes 43 14 2 Scheduled maintenance tasks 44 15 Ordering informati...

Page 6: ...IV IndraControl PR31 and VR31 Control cabinet PC and panel PC Bosch Rexroth AG R911397433_Edition 02...

Page 7: ...ign engineer Programmer Technologist Process specialist Select Prepare Design Construct Mechanic electrician Unpack Mount Install Programmer Commissioning engineer Parameterize Program Configure Simul...

Page 8: ...ctions PR and VR Devices Software Applications R911384733 Project Planning Manual PR and VR Devices Accessories R911384727 Project Planning Manual VAC 08 1 CDI splitter R911400465 Operating Instructio...

Page 9: ...rol cabinet PC or panel PC Safety instructions Assembling kit depends on the device type 24 V connection terminal Firmware image USB recovery stick 3 Using safety instructions 3 1 Structure of the saf...

Page 10: ...icates hazards for persons DANGER In case of non compliance with this safety instruction death or serious injury will occur WARNING In case of non compliance with this safety instruction death or seri...

Page 11: ...nents cables lines software and firmware are used NOTICE The PR31 and VR31 control cabinet and panel PCs may only be used as intended and with the accessories mounting parts and other components speci...

Page 12: ...ing code Part number Description VAC08 1SSP HDM 2D2 NNNN R911175117 Splitter for CDI interface 5 4 Connecting cables for CDI interface Malfunctions caused by using inappropriate CDI cables Use only ca...

Page 13: ...0 R911171167 USB connecting cable length 3 m RKB0019 005 0 R911171168 USB connecting cable length 5 m 5 6 Connecting cables of the display port The listed display port cables are provided with a spec...

Page 14: ...ompartments must comply with the min degree of protection IP 54 according to DIN VDE 0470 1 This is a product that corresponds to the limit values of the emitted interference of class A industrial env...

Page 15: ...ad Core GPU Intel HD Graphics 500 Memory DDR3L 4 GB RAM 8 GB optional Audio Analog output Bulk memory 64 GByte or 256 GByte SSD Mini PCIe internal 1 Mini PCIe mPCIe interface module Ethernet ports 2 G...

Page 16: ...rically isolated RS 232 electrically isolated optional COM interface type RS 232 Host interface USB2 0 Plug in connector 2x D Sub 9 pin male Insulation protection 2 000 V DC ESD protection 15 KV EFT p...

Page 17: ...g to the current German edition of the standards at the time of product development 8 1 Standards used Standard Description EN 60204 1 Safety of machinery Electrical equipment of machines EN 61000 6 4...

Page 18: ...roducts described in the present instructions are intended for use in industrial environments and comply with the following requirements Standard Title DIN EN 61000 6 2 Electromagnetic compatibility E...

Page 19: ...the device verify the UL and the CSA conformity 9 Interfaces Fig 9 1 Interfaces PR31 without CDI interface At the front side up at the upper housing site middle and the mass memory slot at the bottom...

Page 20: ...e from outside X1S1 PC voltage supply Male connector strip 3 pin Female connector strip 3 pin XCOM1 2 Serial interfaces D SUB plug 9 pin D SUB socket 9 pin XETH1 XETH2 Ethernet interfaces 10 100 1000...

Page 21: ...t shielding NOTICE Use only shielded cables and metallic or conductive connector coupling covers with large area shield support 9 2 PC voltage supply X1S1 The 24 V DC voltage supply for the control ca...

Page 22: ...Port XDP At the display port XDP an operating display DR or a monitor can be connected to the display port interface An active converter is required to connect a DVI or HDMI monitor as the internal gr...

Page 23: ...CIe 2 port Gigabit Ethernet Fig 9 8 Optional extension module 2 port Gigabit Ethernet 9 7 2 Serial interfaces RS 422 485 electrically isolated The RS 422 485 interfaces are two electrically galvanical...

Page 24: ...electrically isolated The RS 232 interfaces are two electrically galvanically isolated interfaces that are connected internally to the PC via the USB2 0 host Fig 9 11 Optional extension module RS 232...

Page 25: ...following table Thread Tightening torque M2 5 0 4 Nm M3 0 7 Nm M4 1 4 Nm M5 2 8 Nm M6 3 0 Nm Tab 10 1 Tightening torque 10 1 Dimensions of the PC box The control cabinet PC can be mounted in front up...

Page 26: ...ox Fig 10 1 Mounting dimensions for device front upright mounting 20 53 Mounting demounting and electric installation IndraControl PR31 and VR31 Control cabinet PC and panel PC Bosch Rexroth AG R91139...

Page 27: ...Fig 10 2 Housing dimensions left side view IndraControl PR31 and VR31 Control cabinet PC and panel PC 21 53 Mounting demounting and electric installation R911397433_Edition 02 Bosch Rexroth AG...

Page 28: ...ptional CDI box Fig 10 3 Housing dimensions top view 22 53 Mounting demounting and electric installation IndraControl PR31 and VR31 Control cabinet PC and panel PC Bosch Rexroth AG R911397433_Edition...

Page 29: ...vice height Display width Display height Frame width 10 283 202 218 137 33 12 329 231 262 165 33 15 420 269 346 195 37 21 558 350 478 270 40 Tab 10 2 Housing dimensions of the VR3110 VR3115 and VR3121...

Page 30: ...sing dimensions of the device VR3110 left side view Fig 10 6 Housing dimensions of the device VR3110 top view 24 53 Mounting demounting and electric installation IndraControl PR31 and VR31 Control cab...

Page 31: ...ensions of the device VR3112 left side view 7 6 32 6 184 7 308 5 82 4 329 2 Fig 10 8 Housing dimensions of the device VR3112 top view IndraControl PR31 and VR31 Control cabinet PC and panel PC 25 53 M...

Page 32: ...using dimensions of the panel PC VR3121 The panel PC of type VR3121 is available as horizontal and as vertical variant Only the horizontal variant is described in the following as the variants differ...

Page 33: ...ire all cables in loops Use strain reliefs for all cables Install the operator display only vertically with a max deviation of 45 measured from the vertical Do not lay the CDI cables in parallel to mo...

Page 34: ...an SSD memory or with a C Fast memory ordering option Fig 10 13 Bulk memory integration 10 8 2 Replacing the CMOS battery To replace the CMOS battery BR2032 open the cover on the top of the housing 2...

Page 35: ...al strength and flatness These criteria influence the required IP degree of protection to a great extent Further required measures have to be taken depending on the mounting location e g the stabiliza...

Page 36: ...attach the display when inserted into the mounting cut out Fig 10 15 Mounting screws at the bottom of the display 3 Install the panel PC into the mounting cut out The detents fasten the panel PC in th...

Page 37: ...ents Fig 10 16 Detents on the upper side of the display IndraControl PR31 and VR31 Control cabinet PC and panel PC 31 53 Mounting demounting and electric installation R911397433_Edition 02 Bosch Rexro...

Page 38: ...ening element into an opening and pull the fastening element back until it is in the rear part of the opening 32 53 Mounting demounting and electric installation IndraControl PR31 and VR31 Control cab...

Page 39: ...lotted screws Fig 10 19 Panel PC holders To ensure a high degree of moisture resistance use a mounting torque of 0 5 Nm 4 5 lb in IndraControl PR31 and VR31 Control cabinet PC and panel PC 33 53 Mount...

Page 40: ...llimeters Ensure the IP protection class Observe the tolerance specifications for the mounting cut out Observe the wall thickness for the mounting cut out Minimum of 2 mm and maximum of 6 mm Consider...

Page 41: ...installation 10 12 1 Connecting the control cabinet PC to operator display Connection diagram Control cabinet PC Operator display XCDI tx Functional earth XCDI rx Fig 10 21 Wiring the control cabinet...

Page 42: ...timum bending radius when moved permanently 12 5 cable diameter Operation breakdown due to mechanical forces on the CDI cables Avoid mechanical stress tensile compressive torsional and lateral forces...

Page 43: ...devices in the variant CDI rx tx are required at the first and second location The variant with CDI rx is sufficient for the last location 10 12 3 Connecting the control cabinet PC to the 24 V voltage...

Page 44: ...operation of installations systems and machines requires the implementation of an integral concept for state of the art IT security Bosch Rexroth products are part of this integral concept Bosch Rexro...

Page 45: ...11 1 Master and slave settings of RS 422 and RS 485 at CN2 Terminating resistor Switch positions 120 ohms 1 D on 2 RX on 3 4 off 300 ohms 3 D on 4 RX on 1 2 off Tab 11 2 Terminating resistor settings...

Page 46: ...12 Device description 12 1 Display 1 Status displays Fig 12 1 Front view 40 53 Device description IndraControl PR31 and VR31 Control cabinet PC and panel PC Bosch Rexroth AG R911397433_Edition 02...

Page 47: ...SB2 0 Display port interfaces Analog audio interface CDI tx optional Bulk memory Fig 12 2 PC box 12 2 1 Reset and power button Reset button Press less than three seconds Press more than three seconds...

Page 48: ...play Description Action Temp LED red Overtemperature Reduce the ambient temperature LED off Normal temperature HD LED flashing green Hard disk access VIN LED green Supply voltage 24 V DC OK LED off Su...

Page 49: ...f the Windows images also for the recovery sticks is FullHD 1920 1080 Set the correct value once if displays with a smaller resolution are used Restart the control cabinet PC Tab 13 1 Error causes and...

Page 50: ...eaks or crimped lines Damaged parts must be replaced immediately 15 Ordering information 15 1 Accessories and spare parts For ordering information on accessories and spare parts refer to chapter 5 Spa...

Page 51: ...n AA 10 None N 11 Empty 0 2x Gbit LAN A 2x RS 232 B 2x RS 422 485 C 12 Without N 13 k A NN 14 Win10 IoT Entry 64Bit A0 I with language package A0 DE EN FR IT ES PT SV C ncluded Win10 IoT Enterprise LT...

Page 52: ...NN 14 Win10 IoT Entry 64Bit A0 Included Win10 IoT Enterprise LTSB 2016 64 Bit Entry with language package A0 DE EN FR IT ES PT SV C 15 Version 1 1 16 21 None NN NN NN NN NN NN Type short description...

Page 53: ...parts of the products can contain flame retardants These plastic parts are labeled according to EN ISO 1043 and have to be recycled or disposed separately as per the relevant legal provisions 16 4 Bat...

Page 54: ...mbers refer to the sales office addresses on the internet Preparing information To be able to help you more quickly and efficiently please have the following information ready Detailed description of...

Page 55: ...ord 1 E Electric installation 35 Emitted interference 8 Error causes 42 Error display 42 Ethernet interfaces 16 17 Extension module 38 Extension modules 17 External 24 V power supply unit 6 F FCC 11 F...

Page 56: ...curity 38 Serial interfaces 17 Service hotline 47 Signal alert symbol 4 Signal words 4 Spare parts 6 Splitter 6 Standards 11 Suggestions 2 Support 47 Symbols 4 T Technical data 9 Terminating resistor...

Page 57: ...IndraControl PR31 and VR31 Control cabinet PC and panel PC 51 53 R911397433_Edition 02 Bosch Rexroth AG...

Page 58: ...52 53 IndraControl PR31 and VR31 Control cabinet PC and panel PC Bosch Rexroth AG R911397433_Edition 02...

Page 59: ...Notes IndraControl PR31 and VR31 Control cabinet PC and panel PC 53 53...

Page 60: ...h AG P O Box 13 57 97803 Lohr a Main Germany Bgm Dr Nebel Str 2 97816 Lohr a Main Germany Phone 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics R911397433 R911397433 DOK CONTRL PR31VR3...