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Form I-XE/CRGB/RPB, Page 32

FIGURE 32 - Optional
Evaporative Cooling
Module is factory-
installed on the blower
cabinet

The optional evaporative cooling module is equipped with high effi-
ciency pad media of either 6" or 12" rigid cellulose (Option AS3 or AS4)
or 6" or 12" rigid glass fiber (Option AS5 or AS8). Six-inch media
provides 68% efficiency; 12" media provides 90% efficiency. Effi-
ciency values are stated at maximum allowable CFM without the addi-
tion of a moisture elimination pad with an inlet dry bulb temperature of
95°F and inlet wet bulb temperature of 65°F. The evaporative cooling
efficiency is a function of inlet temperature and of face velocity through
the media. The stated cooling efficiency will rise with the decrease of
CFM and the increase of inlet temperature. Moisture elimination pads
(Option ASA1) may be used on all units but are required on high CFM
units as listed below.

Heater

Moisture Elimination Pad Required

S i z e

on Evaporative Cooling Module

75

2601 - 2645 CFM

100

2601 - 3400 CFM

125

2601 - 3800 CFM

150

3201 - 4700 CFM

175

3201 - 5000 CFM

200

3701 - 5100 CFM

225

3701 - 5150 CFM

250

4501 - 5800 CFM

300

4501 - 6300 CFM

350

5101 - 6800 CFM

400

5601 - 7100 CFM

The standard water controls for the evaporative cooling module include
the float valve, the float switch, and pump assembly illustrated in the
following paragraphs. If the cooling module has an optional AquaSaver

TM

Top Panel (edge must be

underneath cabinet top)

Left Side

Panel

Right Side

Panel

Factory-assembled

Louver Assembly

including Moisture

Eliminating Louvers

(U.S. Patent 4,999,037)

and Screen

Bottom

Panel

NOTE:

 Either a manufacturer designed optional air inlet hood as

shown in Paragraph 31 or an evaporative cooling module as shown
in Paragraph 33 is required to ensure complete weather resistance.

FIGURE 31 - Installation of Air Hood on Cabinets with
30% Outside Air Opening Options

Blower

Cabinet

Remove two corner and

compete row of screws

Slide top flange

underneath the

cabinet top

Vertical Slots -

Slide side flanges

into slots

30% Outside

Opening  Air Hood

31. 100% Outside Air Hood (cont'd)

Hood Installation Instructions (cont'd)

FIGURE 30 - Assembly
Drawing of Option AS2
Outside Air Hood

3. Bottom Panel

 - Position the air hood bottom panel so that it is to

the 

inside

 of the two side panels and 

above

 the factory-installed

support angle. Attach to the side panels.

If the bottom panel does not rest tightly against the support angle,
follow these instructions to adjust the position of the support angle:
a) Slightly loosen (do not remove the screws).
b) Slide the support angle up so that it is against the bottom
panel.
c) Tighten the screws.
Attach the support angle to the air hood bottom panel. The bottom
panel of the air hood and the support angle should be tight together;
do not draw with the sheetmetal screws.

4. Louver Assembly

 - With the intake screen toward the inside of the

hood position the pre-assembled vertical louver assembly in the
inlet opening of the air hood. Using the remaining sheetmetal screws,
attach the louver assembly to the air hood side panels at the holes.

32. Screened Air Hood for 30%

Outside Air Opening, Part of Inlet
Air Options AR6 and AR7
(Outdoor models)

The outside air hood included in the air inlet options that have a 30%
outside air opening (Option AR6 or AR7) is shipped separately for field
installation. Instructions for attaching are packaged with the air hood.

Installation Instructions - 30% Outside Air Hood

1. On the inlet air side of the blower cabinet, remove the factory

installed screws attaching the blower cabinet top.

2. Slide the air hood top flange underneath the lip of the blower

cabinet top and the sides into the vertical slots.

 The air hood

flange must be between the blower cabinet top and the
cabinet end panel.

3. Reinsert all of the sheetmetal screws.

33. Optional Evaporative Cooling

Module (outdoor models)

Evaporative cooling provides excellent comfort cooling at low initial
equipment and installation costs and low operating and maintenance
costs. Direct evaporative cooling works solely on the principle that
water in direct contact with a moving airstream will eventually evapo-
rate if the droplets have long enough exposure. This evaporative cool-
ing module uses wetted rigid cellulose or rigid glass fiber media to
retain water in order to allow time for evaporation.

Size

75,100,125 150,175 200,225 250,300

350

400

Top Panel

100227

100228 100229 100230 100231 100232

Bottom Panel

100234

100235 100236 100237 100238 100239

Louver Assy

103773

103774 103775 103776 103777 103778

Summary of Contents for CRGB Series

Page 1: ...AquaSaver Timer Adjustment 34 Belts 24 Blocked Vent Switch 25 Blower Motors 24 Blower Rotation 24 Burner Air Adjustment 30 Burner Rack Removal 42 Burners 29 Carryover System 29 Check Installation and...

Page 2: ...rhalogenatedhydrocarbonsorany contaminant silicone aluminium oxide etc that adheres to the spark ignition flame sensing probe b Wiring is not in accordance with the diagram furnished with the heater c...

Page 3: ...x 19 1 2 495mm Return Air Openings with Optional Cabinet X Hanger Centerline Standard and Optional Blower Cabinet Dimensions inches andmm Gravity Vented Indoor Models XE HXE Gas Connection Natural Pr...

Page 4: ...side the downturn plenum cabinet For dimensions with downturn plenum cabinet with a cooling coil cabinet see page 6 FIGURE1B Dimensions Outdoor Gravity VentedModel Series CRGB Vent Cap Gas Connection...

Page 5: ...ottom of cabinet side If system has a cooling coil cabinet add length dimension on page 6 for full system length The two position discharge dampers in Option AQ8 fit in the discharge air opening The d...

Page 6: ...ownturnPlenumCabinet factoryattachedto either type of Cooling Coil Cabinet Front View DX Coil Cabinet with Horizontal Discharge Option AU3 Liquid Line Connections 7 8 or 1 3 8 5 1 8 130 8 203 3 4 19 3...

Page 7: ...r from inside the building openings 1 square inch free area per 1000 BTUH Never less than 100 square inches free area for each open ing See 1 in FIGURE 2 2 Air from outside through duct openings 1 squ...

Page 8: ...the pipe hanger to a 1 threaded pipe See the suspension method on the left in FIGURE 4 As an alternative method the factory installed pipe hanger may be removed and the heater suspended as illustrated...

Page 9: ...lled 1 Position curb cross rails and curb side rails as illustrated in FIGURE 8 page 10 If there are two side pieces to a side fasten them with splice plates and hardware as illustrated in the splicin...

Page 10: ...e is horizontal If the system has an AU11 AU12 AU13 AU14 cooling coil cabinet there is a downturn plenum with vertical discharge Options AU2 AU3 AU11 AU12 AU13 and AU14 are not factory installed Optio...

Page 11: ...should be supported every six feet 1 8M using a non combustible material such as strap steel or chain Do not rely on the drafthood or heater for support of either horizontal or vertical vent pipe 6 V...

Page 12: ...re horizontal venting is required or where negative building pressure inhibits gravity venting in stall an optional power venter Option CA Use only a power venter provided by the furnace manufacturer...

Page 13: ...mmended size is 1 2 x1 2 20 gauge FIGURE11B InstallationoftheVentCap includedinthe optionpackage andthefield suppliedPipingandSupports Oval Adapter Assy PN 103025 Venter Seal Plate P N 43446 9 Condens...

Page 14: ...air duct should come in con tact with masonry walls Insulate around all air duct through ma sonry walls with not less than 1 2 1 is recommended of insula tion Through Unheated Space Insulate all expo...

Page 15: ...l connections are made disconnect the pilot supply at the control valve and bleed the system of air Reconnect the pilot line and leak test all connections by brushing on a soap solution WARNING All co...

Page 16: ...ding MUST be made in accordance with the National Electric CodeANSI NFPANo 70 latest edition or in Canada the Canadian Electrical Code Part I C S A Standard C22 1 In addition the installer should be a...

Page 17: ...ontrols available as part of the gas and air control options Check the wiring diagram and literature supplied with the unit for operation of factory installed optional controls See FIGURE 19 for locat...

Page 18: ...ND BLOWER MOTOR BRANCH CIRCUIT WIRE SHOULD BE SIZED TO TEMPERATURE RATING OF AT LEAST 105 C EXCEPT FOR MUST BE REPLACED IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A 4 CAUTION IF ANY OF THE ORIGIN...

Page 19: ...W LEADS CAP RED 8 USE 18 GA WIRE FOR 24 VOLT CONTROL WIRING ON UNIT NONE NOTES 4 CAUTION IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED IT MUST BE REPLACED WITH WIRING MAT...

Page 20: ...L WIRE AS SUPPLIED WITH THE APPLIANCE 3 DOTTED WIRING AND THE FOLLOWING CONTROLS ARE SUPPLIED AND INSTALLED 2 THE FOLLOWING CONTROLS ARE SUPPLIED AS OPTIONAL EQUIPMENT 1 THE FOLLOWING CONTROLS ARE SUP...

Page 21: ...N IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE 3 DOTTED WIRING AND THE FOLLOWING CONTROLS ARE SUPPLIED AND INSTALLED 2 THE FOLLOWING CONTROLS ARE SUPPLIED AS OPTIONAL EQUIPMENT 1 THE FOL...

Page 22: ...E SAFETY SWITCH PORTION OF THE CONTROL THE SWITCH ACTION PROVES THE PRESENCE OF THE PILOT FLAME AND ENERGIZED THE A PILOT FLAME ON EACH OPERATING CYCLE THE SENSING PROBE ENERGIZING THE PILOT GAS VALVE...

Page 23: ...ND ENERGIZES THE MAIN VALVE THE MAIN GAS IGNITES AND THE UNIT FIRES AT LOW RATE 3 ON A CALL FOR HEAT BY THE HIGH STAGE OF THERMOSTAT THE UNIT FIRES AT FULL RATE 4 IF THE FLAME IS EXTINGUISHED DURING M...

Page 24: ...outlet temperature turn the adjustable half of the pulley outward One turn of the pulley will change the speed 8 10 5 Tighten the setscrew on the flat portion of the pulley shaft 6 Replace the belt an...

Page 25: ...ing pressure levels off If a restriction or excessive flue length or turns cause the sensing pres sure to become less than the switch setpoint the pressure switch will function to shut off the main bu...

Page 26: ...e same as the one illustrated 1 Remove the access panel in the ductwork adjacent to the control compartment access panel 2 Element is retained by spring clips 3 Round gasket and metal retaining plate...

Page 27: ...IGURE24 Signal Conditioner used in Options AG21 and AG40 Carryover Regulator Modulating Valve Single Stage Gas PrimaryGas FlowPressure Switch WhiteLabel 1 1 w c GasFlow PressureSwitch WhiteLabel 1 1 w...

Page 28: ...per open Is there voltage between Terminal 88 and Terminal 7 Is there voltage between Terminal 4 on ignition permissive relay and Terminal 7 Replace 1 time delay relay Replace ignition permissive rela...

Page 29: ...6 38mm 79 23 32 18 25mm 7 16 1 16 11mm 1 6 Option AH2 and spark pilot with lockout is Option AH3 NOTE Outdoor units in Canada using propane require lockout Indoor units in U S and Canada using propane...

Page 30: ...ers cont d INDOOR Gravity Vented Furnace Models XE HXE Natural gas burners are equipped with two flash carryover systems that receive a supply of gas simultaneously with the main burner NOTE A natural...

Page 31: ...esuppliedwithairforcombustionasrequired by Code and in Paragraph 6A of this heater installation manual MAINTAIN THE VENT SYSTEM IN STRUCTURALLY SOUND AND PROPERLYOPERATINGCONDITION lockout control if...

Page 32: ...3 Bottom Panel Position the air hood bottom panel so that it is to the inside of the two side panels and above the factory installed support angle Attach to the side panels If the bottom panel does n...

Page 33: ...ecessary Follow these instructions to field connect the water supply and make neces sary checks and adjustments before operating the cooling module with a lock nut and a sealing gasket Check these fit...

Page 34: ...ockwise to increase the ON time or counterclockwise to decrease the ON time One complete turn will adjust the cycle by 12 to 14 seconds All Modules Check the reservoir for any water leaks The reservoi...

Page 35: ...e the water feed line from the downstream side of the ball valve and unscrew the water bleed line barbed hose fitting 3 Force a fresh water supply through the water inlet hose and thoroughly flush the...

Page 36: ...let DamperOptionsonIndoor ModelsXE HXE FIGURE 41B Location of Controls for30 OutsideAirHood andDamperOptions AR6orAR7 OutdoorModelsonly FIGURE41D Exampleof OutsideAirand Return Air Damper Linkage Damp...

Page 37: ...w c Heater Filter Size Metal Fillers Size A B C D E F1 F2 75 100 125 20x20 20x20 150 175 20x25 20x25 13 16 13 16 200 225 16x25 16x20 16x25 16x20 250 300 20x25 20x20 20x25 20x20 350 20x25 20x25 20x25...

Page 38: ...B D D E 25 635mm 20 508mm 20 508mm 25 635mm Size 350 D D D C C Size 400 25 635mm 20 508mm B D Key Filter Code Filter Size A 16 x 20 B 20 x 20 C 16 x 25 D 20 x 25 E 25 x 25 Shaded areas are filter blo...

Page 39: ...d with op tional discharge dampers the damper motor wires must be connected to the terminal blocks in the furnace electrical compartment If the coil cabinet being installed does not include a downturn...

Page 40: ...ection remove the center hole plug FIGURE 46H To install side and top fillerpanels remove screws from top corners of both cabinets and the entire row across the cooling coil cabinet Removerowofscrews...

Page 41: ...or lint accumulation Clean as needed Check the vent system for soundness Replace any parts that do not appear sound Check the wiring for any damaged wire Replace damaged wiring See Paragraph 12 for re...

Page 42: ...ryover systems with air pressure 40 Cleaning the Heat Exchanger To clean the outer surfaces circulating air side of the heat exchanger gain access by removing the inspection panels in the ductwork or...

Page 43: ...causes 8 Reset lockout by interrupting control at thermostat 9 Faulty combustion air proving switch 9 Replace combustion air proving switch 10 Activated blocked vent switch indoor system 10 Correct ve...

Page 44: ...AG39 or AG40 see page 28 For replacement parts refer to Form P X XE for indoor units or Form P RG RP RBL for outdoor units Problem Probable Cause Remedy Pump does not run Unit is 1 Electrical connecti...

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