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Form I-XE/CRGB/RPB, Mfg No. 131782 Rev 4, Page 33

CAUTION: Water reservoir must be drained
and pump motor turned off when outside
temperature falls below 32°F(0°C). Pump must
never be operated without water in the
reservoir. See Hazard Levels, page 2.

Supply and Drain Water Connections

Float Valve

 (

FIGURE 33

) - In a module with pump and float

controls, a float valve maintains the appropriate water level in the
reservoir.

Use a field-supplied 1/4" diameter tubing with a compression nut
and tubing ferrule to connect the fresh water supply to the inlet of
the float valve. See 

FIGURE 33

. Place nut and ferrule over tubing

and insert tubing into the float valve stem. Tighten nut securely.

Simulates
Side Panel

Use 1/4"
Tubing for
Fresh Water
Supply

Compression Nut
and Tubing Ferrule

(Inside
Cabinet)

Float
Valve
Rod

FIGURE 33 -
Connect Fresh
Water Supply to
Inlet of Float
Valve

An optional automatic fill and drain kit (Option CT) is available
that will automatically release supply water to the cooling mod-
ule when a call for cooling is made and drain all water from the
reservoir when the cooling switch is deactivated or a cooling ther-
mostat is satisfied. See 

FIGURE 34

. If installing an optional fill

and drain kit, follow the instructions with 

FIGURE 34

 (right).

Consult wiring diagram for electrical connections.

AquaSaver

TM

 Timed Metering Control System

 - If the cooling

module is equipped with an optional timed metering system, con-
nect a 1/2" water line to the fitting on the side of the cooling
module. Due to various water pressures and installation condi-
tions, the water supply line may bang abruptly when the solenoid
valve in the AquaSaver 

TM

 system closes. This banging can be

minimized by installing an optional water hammer arrestor in the
supply line. When installing an optional water hammer arrestor,
select an indoor (above 32°F) location, either horizontal or verti-
cal, in line with and as close to the solenoid valve as possible.
Follow the manufacturer's instructions to install and maintain the
water hammer arrestor.

A freeze protection kit (Option CT5) is also available.

All Cooling Modules

 - A manual water shutoff valve should be

installed upstream of the cooling module inlet, at a convenient
non-freezing location, to allow the water supply to be turned on
and off. If necessary, install a bleed line between the manual valve
and the cooling module to allow drainage of the line between the
shutoff valve and the cooling module.

All cooling modules are equipped with an overflow and drain
fitting. The fittings are in the cabinet bottom and come complete

metering water system, it will not have these controls but will
have a solenoid valve with a timer assembly for controlling water
flow.

Installation Instructions - Evaporative
Cooling Module

The evaporative cooling module is factory assembled, installed
and wired. No additional roof mounting is necessary. Follow these
instructions to field connect the water supply and make neces-
sary checks and adjustments before operating the cooling module.

with a lock nut and a sealing gasket. Check these fittings for tightness before
installing the overflow and drain piping. The drain and overflow fitting will
accommodate a 3/4" garden hose thread and is tapped with a 1/2" female pipe
thread for iron pipe.

Instructions for Installing Optional Fill & Drain Kit

NOTE: Follow instructions included in the valve packages for attaching
valves to the water line only. The remainder of the installation instruc-
tions with the valves does not apply to this type of application.

Water Line Connections (See illustration below)

:

Supply (3-Way Valve) Connections - Connect the water supply line to "B"
(normally closed). Connect the water drain line to "A" (normally open).
Connect the middle outlet to supply the water to the cooling module reser-
voir.
Drain (2-Way Valve) Connections - Connect the drain pipe from the reser-
voir to the valve inlet. Connect the outlet side into the drain lines from the
cooling reservoir and the supply valve.

Electrical Connections (requires black and white 14-gauge wire) -
Refer to Wiring Diagram provided with the furnace:

WARNING: Risk of electrical shock. Disconnect the power.

1. Refer to the wiring diagram for terminal connections. (NOTE: If kit is

not ordered with the system, connections will not be shown on the
diagram. Terminal connections are specific to each system. Contact
the factory for terminal connections. Be prepared to provide all model
information.)

2. Run field-supplied black wire from the electrical compartment (terminal

on the wiring diagram) of the evaporative cooling module and connect to
the black wire on both the 3-way and the 2-way valve.

3. Run field-supplied white wire from the electrical compartment (termi-

nal on the wiring diagram) of the evaporative cooling module and con-
nect to the white wire on both the 3-way and the 2-way valve.

Evaporative

Cooling

 Module

Float valve inlet water connection

(1/4” compression) or inlet water

 connection to solenoid valve

for metering system (1/2” male fitting)

Overflow fitting  -

3/4” garden

hose thread tapped

with 1/2” female NPT

Drain fitting - 3/4”

garden hose thread

tapped with

1/2” female NPT

2-way solenoid valve

 (normally open)

3-way

solenoid

valve

To drain

Pressure regulator

(10 psi max)

Service valve

Roof Line

= Field supplied
= Field-installed water piping

A (N.O.)

B (N.C.)

Water

 inlet

FIGURE 34 - Water Connections including Optional Drain and
Fill Kit (pump and float controls)

Bleed Line Connection

 (Does not

apply to module with optional timed
metering system.) - Shipped in the
evaporative cooling module bottom
pan, find a 1/4" I.D. x 1/2" N.P.T.
nylon bleed line fitting (hose barb).
Thread the fitting into the female
adapter located opposite the pump/
inlet side of the water distribution
line. The hose barb will protrude
from the side of the cabinet (See 

FIG-

URE 35

). Attach a 1/4" I.D. hose to

the barb and run the hose to the near-
est drain.

Install the
hose barb
and attach
bleed line.

FIGURE 35 - Bleed Line Con-
nection

Summary of Contents for CRGB Series

Page 1: ...AquaSaver Timer Adjustment 34 Belts 24 Blocked Vent Switch 25 Blower Motors 24 Blower Rotation 24 Burner Air Adjustment 30 Burner Rack Removal 42 Burners 29 Carryover System 29 Check Installation and...

Page 2: ...rhalogenatedhydrocarbonsorany contaminant silicone aluminium oxide etc that adheres to the spark ignition flame sensing probe b Wiring is not in accordance with the diagram furnished with the heater c...

Page 3: ...x 19 1 2 495mm Return Air Openings with Optional Cabinet X Hanger Centerline Standard and Optional Blower Cabinet Dimensions inches andmm Gravity Vented Indoor Models XE HXE Gas Connection Natural Pr...

Page 4: ...side the downturn plenum cabinet For dimensions with downturn plenum cabinet with a cooling coil cabinet see page 6 FIGURE1B Dimensions Outdoor Gravity VentedModel Series CRGB Vent Cap Gas Connection...

Page 5: ...ottom of cabinet side If system has a cooling coil cabinet add length dimension on page 6 for full system length The two position discharge dampers in Option AQ8 fit in the discharge air opening The d...

Page 6: ...ownturnPlenumCabinet factoryattachedto either type of Cooling Coil Cabinet Front View DX Coil Cabinet with Horizontal Discharge Option AU3 Liquid Line Connections 7 8 or 1 3 8 5 1 8 130 8 203 3 4 19 3...

Page 7: ...r from inside the building openings 1 square inch free area per 1000 BTUH Never less than 100 square inches free area for each open ing See 1 in FIGURE 2 2 Air from outside through duct openings 1 squ...

Page 8: ...the pipe hanger to a 1 threaded pipe See the suspension method on the left in FIGURE 4 As an alternative method the factory installed pipe hanger may be removed and the heater suspended as illustrated...

Page 9: ...lled 1 Position curb cross rails and curb side rails as illustrated in FIGURE 8 page 10 If there are two side pieces to a side fasten them with splice plates and hardware as illustrated in the splicin...

Page 10: ...e is horizontal If the system has an AU11 AU12 AU13 AU14 cooling coil cabinet there is a downturn plenum with vertical discharge Options AU2 AU3 AU11 AU12 AU13 and AU14 are not factory installed Optio...

Page 11: ...should be supported every six feet 1 8M using a non combustible material such as strap steel or chain Do not rely on the drafthood or heater for support of either horizontal or vertical vent pipe 6 V...

Page 12: ...re horizontal venting is required or where negative building pressure inhibits gravity venting in stall an optional power venter Option CA Use only a power venter provided by the furnace manufacturer...

Page 13: ...mmended size is 1 2 x1 2 20 gauge FIGURE11B InstallationoftheVentCap includedinthe optionpackage andthefield suppliedPipingandSupports Oval Adapter Assy PN 103025 Venter Seal Plate P N 43446 9 Condens...

Page 14: ...air duct should come in con tact with masonry walls Insulate around all air duct through ma sonry walls with not less than 1 2 1 is recommended of insula tion Through Unheated Space Insulate all expo...

Page 15: ...l connections are made disconnect the pilot supply at the control valve and bleed the system of air Reconnect the pilot line and leak test all connections by brushing on a soap solution WARNING All co...

Page 16: ...ding MUST be made in accordance with the National Electric CodeANSI NFPANo 70 latest edition or in Canada the Canadian Electrical Code Part I C S A Standard C22 1 In addition the installer should be a...

Page 17: ...ontrols available as part of the gas and air control options Check the wiring diagram and literature supplied with the unit for operation of factory installed optional controls See FIGURE 19 for locat...

Page 18: ...ND BLOWER MOTOR BRANCH CIRCUIT WIRE SHOULD BE SIZED TO TEMPERATURE RATING OF AT LEAST 105 C EXCEPT FOR MUST BE REPLACED IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A 4 CAUTION IF ANY OF THE ORIGIN...

Page 19: ...W LEADS CAP RED 8 USE 18 GA WIRE FOR 24 VOLT CONTROL WIRING ON UNIT NONE NOTES 4 CAUTION IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED IT MUST BE REPLACED WITH WIRING MAT...

Page 20: ...L WIRE AS SUPPLIED WITH THE APPLIANCE 3 DOTTED WIRING AND THE FOLLOWING CONTROLS ARE SUPPLIED AND INSTALLED 2 THE FOLLOWING CONTROLS ARE SUPPLIED AS OPTIONAL EQUIPMENT 1 THE FOLLOWING CONTROLS ARE SUP...

Page 21: ...N IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE 3 DOTTED WIRING AND THE FOLLOWING CONTROLS ARE SUPPLIED AND INSTALLED 2 THE FOLLOWING CONTROLS ARE SUPPLIED AS OPTIONAL EQUIPMENT 1 THE FOL...

Page 22: ...E SAFETY SWITCH PORTION OF THE CONTROL THE SWITCH ACTION PROVES THE PRESENCE OF THE PILOT FLAME AND ENERGIZED THE A PILOT FLAME ON EACH OPERATING CYCLE THE SENSING PROBE ENERGIZING THE PILOT GAS VALVE...

Page 23: ...ND ENERGIZES THE MAIN VALVE THE MAIN GAS IGNITES AND THE UNIT FIRES AT LOW RATE 3 ON A CALL FOR HEAT BY THE HIGH STAGE OF THERMOSTAT THE UNIT FIRES AT FULL RATE 4 IF THE FLAME IS EXTINGUISHED DURING M...

Page 24: ...outlet temperature turn the adjustable half of the pulley outward One turn of the pulley will change the speed 8 10 5 Tighten the setscrew on the flat portion of the pulley shaft 6 Replace the belt an...

Page 25: ...ing pressure levels off If a restriction or excessive flue length or turns cause the sensing pres sure to become less than the switch setpoint the pressure switch will function to shut off the main bu...

Page 26: ...e same as the one illustrated 1 Remove the access panel in the ductwork adjacent to the control compartment access panel 2 Element is retained by spring clips 3 Round gasket and metal retaining plate...

Page 27: ...IGURE24 Signal Conditioner used in Options AG21 and AG40 Carryover Regulator Modulating Valve Single Stage Gas PrimaryGas FlowPressure Switch WhiteLabel 1 1 w c GasFlow PressureSwitch WhiteLabel 1 1 w...

Page 28: ...per open Is there voltage between Terminal 88 and Terminal 7 Is there voltage between Terminal 4 on ignition permissive relay and Terminal 7 Replace 1 time delay relay Replace ignition permissive rela...

Page 29: ...6 38mm 79 23 32 18 25mm 7 16 1 16 11mm 1 6 Option AH2 and spark pilot with lockout is Option AH3 NOTE Outdoor units in Canada using propane require lockout Indoor units in U S and Canada using propane...

Page 30: ...ers cont d INDOOR Gravity Vented Furnace Models XE HXE Natural gas burners are equipped with two flash carryover systems that receive a supply of gas simultaneously with the main burner NOTE A natural...

Page 31: ...esuppliedwithairforcombustionasrequired by Code and in Paragraph 6A of this heater installation manual MAINTAIN THE VENT SYSTEM IN STRUCTURALLY SOUND AND PROPERLYOPERATINGCONDITION lockout control if...

Page 32: ...3 Bottom Panel Position the air hood bottom panel so that it is to the inside of the two side panels and above the factory installed support angle Attach to the side panels If the bottom panel does n...

Page 33: ...ecessary Follow these instructions to field connect the water supply and make neces sary checks and adjustments before operating the cooling module with a lock nut and a sealing gasket Check these fit...

Page 34: ...ockwise to increase the ON time or counterclockwise to decrease the ON time One complete turn will adjust the cycle by 12 to 14 seconds All Modules Check the reservoir for any water leaks The reservoi...

Page 35: ...e the water feed line from the downstream side of the ball valve and unscrew the water bleed line barbed hose fitting 3 Force a fresh water supply through the water inlet hose and thoroughly flush the...

Page 36: ...let DamperOptionsonIndoor ModelsXE HXE FIGURE 41B Location of Controls for30 OutsideAirHood andDamperOptions AR6orAR7 OutdoorModelsonly FIGURE41D Exampleof OutsideAirand Return Air Damper Linkage Damp...

Page 37: ...w c Heater Filter Size Metal Fillers Size A B C D E F1 F2 75 100 125 20x20 20x20 150 175 20x25 20x25 13 16 13 16 200 225 16x25 16x20 16x25 16x20 250 300 20x25 20x20 20x25 20x20 350 20x25 20x25 20x25...

Page 38: ...B D D E 25 635mm 20 508mm 20 508mm 25 635mm Size 350 D D D C C Size 400 25 635mm 20 508mm B D Key Filter Code Filter Size A 16 x 20 B 20 x 20 C 16 x 25 D 20 x 25 E 25 x 25 Shaded areas are filter blo...

Page 39: ...d with op tional discharge dampers the damper motor wires must be connected to the terminal blocks in the furnace electrical compartment If the coil cabinet being installed does not include a downturn...

Page 40: ...ection remove the center hole plug FIGURE 46H To install side and top fillerpanels remove screws from top corners of both cabinets and the entire row across the cooling coil cabinet Removerowofscrews...

Page 41: ...or lint accumulation Clean as needed Check the vent system for soundness Replace any parts that do not appear sound Check the wiring for any damaged wire Replace damaged wiring See Paragraph 12 for re...

Page 42: ...ryover systems with air pressure 40 Cleaning the Heat Exchanger To clean the outer surfaces circulating air side of the heat exchanger gain access by removing the inspection panels in the ductwork or...

Page 43: ...causes 8 Reset lockout by interrupting control at thermostat 9 Faulty combustion air proving switch 9 Replace combustion air proving switch 10 Activated blocked vent switch indoor system 10 Correct ve...

Page 44: ...AG39 or AG40 see page 28 For replacement parts refer to Form P X XE for indoor units or Form P RG RP RBL for outdoor units Problem Probable Cause Remedy Pump does not run Unit is 1 Electrical connecti...

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