Rheem 95MSP series, Installation Instructions Manual

Page 1: ...95P SERIES 95MSP SERIES U L and or C S A recognized fuel gas and CO carbon monoxide detectors are rec ommended in all applications and their installation should be in accordance with the manufacturer s recommendations and or local laws rules regulations or customs 92 24161 111 14 SUPERSEDES 92 24161 111 13 ...

Page 2: ...dard Vertical Direct Vent Termination 58 Option 2 Standard Horizontal Direct Vent Termination 60 Option 3 Variant of Standard Horizontal Direct Vent Termination 60 Option 4 Alternate Horizontal Direct Vent Termination 61 Option 5 Variant of Alternate Horizontal Direct Vent Termination 61 Optional Termination Angles for Alt Horizontal and Variant of Alt Horizontal Direct Vent Terminations Options 4...

Page 3: ...rn the unit without opening the carton If the model number is correct open the carton and verify that the furnace rating label specifies the same furnace model number that is specified on the car ton label If the model numbers do not match return the furnace to the distributor IMPORTANT Proper application installation and mainte nance of this furnace and system is a must if consumers are to receiv...

Page 4: ...ufacturer products meet current Fed eral OSHA Guidelines for safety California Proposition 65 warnings are required for certain products which are not covered by the OSHA standards California s Proposition 65 requires warnings for products sold in California that contain or produce any of over 600 listed chemicals known to the State of California to cause cancer or birth defects such as fiberglass...

Page 5: ...l record height above anticipated snow level or in Canada intake and exhaust vents conform with CSA B149 1 Canadian Natural Gas and Propane Installation Code ______ Correct relationship exhaust to intake HORIZONTAL VERTICAL CONCENTRIC RXGY E03A ______ Intake 12 305mm min above roof snow level record height above anticipated snow level or in Canada intake and exhaust vents conform with CSA B149 1 C...

Page 6: ... INSTRUC TIONS WARNING COMBUSTION AND VENTILATION AIR MUST BE PRO VIDED TO THE FURNACE AS REQUIRED BY THE NA TIONAL FUEL GAS CODE U S AND CSA B149 1 CANADA AND THE COMBUSTION AND VENTILATION AIR SECTION OF THESE INSTRUCTIONS WARNING COMBUSTION PRODUCTS MUST BE DISCHARGED OUT DOORS CONNECT THIS FURNACE TO AN APPROVED VENT SYSTEM ONLY AS SPECIFIED IN THE VENT PIPE INSTALLATION SECTION OF THESE INSTR...

Page 7: ...OMBUSTION RETURN AIR TEMPERATURE MAINTAINED BE TWEEN 55 F 13 C AND 80 F 27 C AND CLEAN FURNACE DUCT WORK AND COMPO NENTS UPON SUBSTANTIAL COMPLETION OF THE CONSTRUCTION PROCESS AND VERIFY THAT THE FURNACE OPERATING CONDITIONS INCLUDING IGNITION INPUT RATE TEMPERA TURE RISE AND VENTING ACCORDING TO THE INSTRUCTIONS AND CODES WARNING DUCT LEAKS CAN CREATE AN UNBALANCED SYSTEM AND DRAW POLLUTANTS SUC...

Page 8: ...um height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not ap...

Page 9: ...n the furnace cabinet no freeze protection is required When the trap is mounted out side or partially outside the cabinet it must be protected from freezing Regardless of the location of the drain trap any exposed drain piping must be protected from freezing as required by local practices or codes A UL or CSA listed heat tape or UL or CSA approved heating cable with a rat ing of 3 6 watts per foot...

Page 10: ... F L O W NOTE HORIZONTAL LEFT ORIENTATION DEPICTED IN ILLUSTRATION HORIZONTAL RIGHT ORIENTATION IS SIMILAR IN INSTALLATION ST A1194 05 X0 FIGURE 4 OPTION B 2 3 PIPE OPTION A 2 PIPE 8 6 ST A1194 40 X0 CLEARANCE FLUE VENT TO WALL WARNING THIS FURNACE IS NOT APPROVED OR RECOM MENDED FOR INSTALLATION ON ITS BACK WITH ACCESS DOORS FACING UPWARDS WARNING DO NOT LIFT THE UNIT BY THE HEAT EXCHANGER TUBES ...

Page 11: ...TAL OPTIONAL VENT AIR INLET CONDENSATE DRAIN UPFLOW ELECTRICAL CONNECTION LINE VOLTAGE ELECTRICAL CONNECTION LOW VOLTAGE 22 96 23 80 8 00 11 00 17 44 29 05 26 17 32 88 23 00 14 00 28 06 1 12 29 62 62 19 83 OPTIONAL LINE VOLTAGE WIRING OPTIONAL LOW VOLTAGE WIRING OPTIONAL CONDENSATE DRAIN UPFLOW TRAP LOCATION HORIZONTAL OPTIONAL GAS CONNECTION OPTIONAL CONDENSATE DRAIN DOWNFLOW 1 76 1 66 24 86 26 2...

Page 12: ...ORIZONTAL AS SHOWN HORIZONTAL INSTALLATIONS REQUIRE CONDENSATE TRAP TO BE MOUNTED EXTERNALLY BELOW THE UNIT USE CAUTION MOUNT THE TRAP AFTER THE UNIT IS AT THE POINT OF INSTALLATION TO PREVENT DAMAGE TO THE TRAP DURING TRANSPORT HAND TIGHTEN SCREWS WHEN MOUNTING THE TRAP OR THE BULKHEAD COUPLING TO THE CABINET TO PREVENT DAMAGE TO THE MOUNTING FLANGE USE PROPER FREEZE PROTECTION IF REQUIRED ALLOW ...

Page 13: ...E BULKHEAD COUPLING HOSE DOUBLE ELBOW TUBE C HOSE CLAMP INTAKE AIR DIFFUSER 8 X 1 2 SCREW X4 8 X 1 2 SCREW X10 5 8 DRAIN HOSE B CONDENSATE TRAP BRACKET DOWN FLOW 2 PVC VANE 1 4 HOLE PLUG 1 2 DRAIN HOSE F 1 2 DRAIN HOSE G CONDENSATE TRAP GASKET 2 PIPE GROMMET 3 375 1 2 VINYL CAP YELLOW PIPE COLLAR GASKET ASSEMBLY X2 ST A1194 38 03 GENERAL PARTS REQUIRED FOR CONVERSIONS X3 FLUE PIPE ASSEMBLY W O RIN...

Page 14: ...FIELD CONVERSION TO VARIOUS CONFIGURATIONS Furnaces can be converted in the field from upflow as shipped to downflow horizontal left or horizontal right as necessary In addition there are different venting options including a zero clearance option to give the installer flexibility in locating the venting for this furnace AIRFLOW AIRFLOW AIRFLOW AIRFLOW REQUIRES CONVERSION KIT RXGY CK REQUIRES CONV...

Page 15: ...STALL IN JACKET WITH THE BARBED FITTING POINTED INTO THE VESTIBULE INSTALL 2 OPTION DRAIN RIGHT DETERMINE RIGHT OR LEFT DRAIN OPTION LOCATE 7 8 HOLE IN JACKET SIDE REMOVE PLUG DISCARD DRILL 2 Ø 1 8 HOLES FOR THE BULKHEAD COUPLING DRILL 1 8 DRILL 1 8 7 8 PLUG DISCARD OPTION DRAIN LEFT 7 8 PLUG DISCARD 1 INSTALL INTAKE COUPLING IN TOP PLATE INSTALL UPFLOW VERTICAL VENT NOTE THESE CONVERSION INSTRUCT...

Page 16: ... __ UNIT HAS FORWARD PITCH __ HEAT TAPE INSTALLED IF REQUIRED __ VERIFY ALL HOSES ARE SECURE AND FULLY SEATED __ CONFIRM THAT ALL HOSES ARE FREE OF KINKS __ CONFIRM ALL HOSES AND OTHER DRAIN PARTS HAVE A SLOPE IN DIRECTION OF WATER FLOW __ ALL CLAMPS AND COUPLINGS ARE TIGHTENED 16 ...

Page 17: ... PLATE 2b INSTALL 2 PIPE GROMMET AS SHOWN 2c INSTALL INTAKE COUPLING AS SHOWN 2b 2c 2a 2 5 8 1a 1b 1c 1 1a REMOVE FLUE TRANSITION TRANSITION COUPLING AND ELBOW NOTE REMOVE INDUCER COUPLING W ELBOW FOR EASIER REMOVAL 1b REMOVE 3 3 8 FLUSH MOUNT PLUG FROM JACKET DISCARD 1c RELOCATE 2 3 8 FLUSH MOUNT PLUG FROM JACKET TO TOP PLATE RE LOCATE DISCARD IDB COUPLING RETAIN FLUE TRANSITION DISCARD TRANSITIO...

Page 18: ...MP OVER END 1 OF HOSE DOUBLE ELBOW 5b4 INSTALL TUBE C WITH HOSE CLAMP AS SHOWN TO HOSE A PRE ASSEMBLED 5b5 ATTACH HOSE DOUBLE ELBOW TO BULKHEAD COUPLING POSITION WIRE HOSE CLAMP __ VERIFY ALL HOSES ARE SECURE AND FULLY SEATED __ CONFIRM THAT ALL HOSES ARE FREE OF KINKS __ CONFIRM ALL HOSES AND OTHER DRAIN PARTS HAVE A SLOPE IN DIRECTION OF WATER FLOW __ BOTH WORM DRIVES ON THE HOSE CLAMPS OF THE I...

Page 19: ...INSTRUCTIONS ARE INTENTIONALLY GENERIC SOME PARTS MAY BE DIFFERENT IN YOUR FURNACE FLAT HEAD SCREWDRIVER 1 4 BLACK VENT TUBE TRAP BRACKET DOWN FLOW 1 1a TRANSITION COUPLING DISCARD FLUE TRANSITION DISCARD ELBOW DISCARD IDB COUPLING RETAIN 2 2 5 8 TRANSITION COUPLING DISCARD FLUE TRANSITION DISCARD ELBOW DISCARD IDB COUPLING RETAIN 2d 2 5 8 INSTALL 1b VENT HOSE DISCARD HOSE D RETAIN DISCARD 2a VENT...

Page 20: ...P BRACKET WITH 2 SCREWS AS SHOWN 4c INSTALL 559 DRAIN PLUG IN THE CONDENSATE TRAP 4 3d 3c 3a 3b 3a RELOCATE 403 DRAIN PLUG IN THE COLLECTOR BOX 3b INSTALL 2 PIPE GROMMET 3c INTAKE COUPLING IN JACKET AS SHOWN 3d INSERT AIR DIFFUSER INTO COUPLING UNTIL TABS ARE SEATED 3 INSERT AIR DIFFUSER UNTIL TABS ARE FULLY SEATED INSTALL M O V E NOTE DIFFUSER MAY HAVE A TENDENCEY TO FALL OUT OF THE COUPLING AT T...

Page 21: ... IN STEP 1 FROM INDUCER COUPLING TO THE FLUE TAP IN THE CONDENSATE TRAP 6e INSTALL HOSE E FROM COLLECTOR BOX TO TOP OF CONDENSATE TRAP 20 10 APPROXIMATELY 10 20 TILT ON INDUCER COUPLING GROUND ROTATE INDUCER COUPLING TO ENSURE DOWNWARD FLOW OF CONDENSATE FROM FLUE VENTING 6a NOTE USE SOAPY WATER TO FACILITATE EASY HOSE AND TUBE ASSEMBLY 1 4 TUBE CUT TO FIT APPROX 10 1 2 ST A1194 30 02 NOTE REMAINI...

Page 22: ...ALL HOSES ARE FREE OF KINKS __ CONFIRM ALL HOSES AND OTHER DRAIN PARTS HAVE A SLOPE IN DIRECTION OF WATER FLOW __ BOTH WORM DRIVES ON THE HOSE CLAMPS OF THE IDB COUPLING MUST BE LOCATED ON THE TOP OF THE COUPLING SEE LOCATION DETAIL IN THE GENERAL CONVERSION INSTRUCTIONS AT THE BEGINNING OF THIS SECTION __ ALL CLAMPS AND COUPLINGS ARE TIGHTENED __ DOUBLE CHECK DIFFUSER IS INSTALLED IN INTAKE COUPL...

Page 23: ...S 1 4 SHOWN WITH FURNACE IN AS SHIPPED CONDITION NOTE THESE CONVERSION INSTRUCTIONS ARE INTENTIONALLY GENERIC SOME PARTS MAY BE DIFFERENT IN YOUR FURNACE 5 16 HEX HEAD DRIVER TRANSITION COUPLING RETAIN FLUE TRANSITION DISCARD ELBOW RETAIN IDB COUPLING 2 2a NOTE STEPS 1 4 SHOWN WITH FURNACE IN AS SHIPPED CONDITION NOTE THESE CONVERSION INSTRUCTIONS ARE INTENTIONALLY GENERIC SOME PARTS MAY BE DIFFER...

Page 24: ...TRICAL WIRING SECTION FOR INSTRUCTIONS 5c SEE ELECTRICAL WIRING SECTION FOR INSTRUCTIONS 5c DRILL 2 1 8 HOLES IN BLOWER SHELF 5d 6 5a ROTATE UNIT 180 5b REMOVE KNOCKOUTS WITH HAMMER AND FLAT HEAD SCREWDRIVER 5c THE JUNCTION BOX WILL HAVE TO BE RELOCATED FOR FLUE PIPE INSTALLATION SEE ELECTRICAL WIRING SECTION FOR INSTRUCTIONS 5d RE DRILL 2 Ø1 8 HOLES IN BLOWER SHELF AS SHOWN FOR FLUE PIPE ASSEMBLY...

Page 25: ... SEATED 10c SLIDE PIPE COLLAR ASSEMBLIES FROM STEP 7 OVER THE 2 PIPES AND DRILL 8 PVC GLUE JOINT SLIDE INTAKE PIPE THROUGH THE LEFT SIDE KNOCKOUT ON COVER PLATE CLEAN AND PVC GLUE TO INTAKE COUPLING AS SHOWN 10b INSTALL FLUE PIPE ASSEMBLY INSERT FLUE PIPE ASSEMBLY THROUGH RIGHT SIDE KNOCKOUT ON COVER PLATE NOTE SLIDE FROM UNDER PLATE SLIDE ANGLED END THROUGH OPENING IN BLOWER SHELF AND ALIGN WITH ...

Page 26: ...G 2 SCREWS 11c CUT 1 4 VENT TUBE TO FIT APPROX 10 1 2 11a ROTATE INDUCER COUPLING 10 NOTE TIGHTEN ELBOW COUPLING CLAMPS TO FLUE PIPE WITH 5 16 NUT DRIVER NOT SHOWN NOTE USE SOAPY WATER TO FACILITATE EASY HOSE AND TUBE ASSEMBLY ELBOW NOT SHOWN FOR CLARITY USE SOAPY WATER TO FACILITATE EASY HOSE AND TUBE ASSEMBLY ELBOW NOT SHOWN 11b USE SOAPY WATER TO FACILITATE EASY HOSE AND TUBE ASSEMBLY 11e ATTAC...

Page 27: ...RAIN PARTS HAVE A SLOPE IN DIRECTION OF WATER FLOW __ BOTH WORM DRIVES ON THE HOSE CLAMPS OF THE IDB COUPLING MUST BE LOCATED ON THE TOP OF THE COUPLING SEE LOCATION DETAIL IN THE GENERAL CONVERSION INSTRUCTIONS AT THE BEGINNING OF THIS SECTION __ ALL DRAIN PORTS ARE PLUGGED __ UNIT HAS FORWARD PITCH __ HEAT TAPE INSTALLED IF REQUIRED __ ALL CLAMPS AND COUPLINGS ARE TIGHTENED ...

Page 28: ...TE 1 4 VINYL CAP YELLOW ON COLLECTOR BOX VENT TAP 2a 2b 2c MOVE MOVE MOVE 1 1a REMOVE TRAP AND HOSES NOTE TO REMOVE TRAP REMOVE 2 SCREWS AND PULL STRAIGHT OUT 1b INSTALL INTAKE COUPLING IN TOP PLATE AS SHOWN 1a 1b HOSE D DISCARD VENT HOSE DISCARD DRILL 1 8 DRILL BIT PLIERS FLAT HEAD SCREWDRIVER 5 16 HEX HEAD DRIVER 1 4 HEX HEAD DRIVER TOOLS MATERIALS NEEDED CONDENSATE TRAP GASKET 559 DRAIN PLUG 8 ...

Page 29: ... CONDENSATE DRAIN PLUG AND CONDENSATE TRAP GASKET AS SHOWN 4d INSTALL CONDENSATE TRAP MAKE SURE THE CHANNEL AT THE LOCATION SHOWN IN THE IMPORTANT SECTION ENGAGES THE EDGE OF THE JACKET AT THE LOCATION SPECIFIED 4e SECURE USING 3 SCREWS NOTE TO PREVENT DAMAGE TO THE TRAP THE INSTALLER MAY ELECT TO INSTALL IT DURING A LATER STEP AFTER THE UNIT IS ROTATED DISCARD HOSE A DISCARD INSTALL 4a 4b 4c 4d R...

Page 30: ...AVE A SLOPE IN DIRECTION OF WATER FLOW __ BOTH WORM DRIVES ON THE HOSE CLAMPS OF THE FLUE TRANSITION MUST BE LOCATED ON THE TOP OF THE COUPLING SEE LOCATION DETAIL IN THE GENERAL CONVERSION INSTRUCTIONS AT THE BEGINNING OF THIS SECTION __ ALL CLAMPS AND COUPLINGS ARE TIGHTENED __ ALL DRAIN PORTS ARE PLUGGED __ UNIT HAS FORWARD PITCH __ HEAT TAPE INSTALLED IF REQUIRED Checklist ...

Page 31: ... PARTS MAY BE DIFFERENT IN YOUR FURNACE 1a REMOVE FLUE TRANSITION TRANSITION COUPLING AND ELBOW NOTE REMOVE INDUCER COUPLING W ELBOW FOR EASIER 1b REMOVE CONDENSATE TRAP AND HOSES NOTE TO REMOVE TRAP REMOVE 2 SCREWS AND PULL NOTE STEPS 1 5 SHOWN WITH FURNACE IN AS SHIPPED CONDITION NOTE THESE CONVERSION INSTRUCTIONS ARE INTENTIONALLY GENERIC SOME PARTS MAY BE DIFFERENT IN YOUR FURNACE 2a RELOCATE ...

Page 32: ...ELLOW ON COLLECTOR BOX VENT TAP 3b 3a 5 5a REMOVE METAL BRACKET AND THE Ø 403 DRAIN PLUG DISCARD 5b REMOVE HOSE A DISCARD 5c INSTALL Ø 559 CONDENSATE DRAIN PLUG AND CONDENSATE TRAP GASKET AS SHOWN 5d INSTALL CONDENSATE TRAP MAKE SURE THE CHANNEL AT THE LOCATION SHOWN IN THE IMPORTANT SECTION ENGAGES THE EDGE OF THE JACKET AT THE LOCATION SPECIFIED 5e SECURE USING 3 SCREWS DISCARD HOSE A DISCARD IN...

Page 33: ...COUPLINGS ARE TIGHTENED Checklist 6 HOSE E 6c HOSE F 6d ROTATE UNIT 90 6a ROTATE UNIT 90 6b CUT 1 4 VENT HOSE TO FIT APPROX 5 1 2 AND INSTALL AS SHOWN 6c CUT HOSE E AT LINE 1 INSTALL NOTE MAKE SURE CUT IS STRAIGHT AND SQUARE 6d CUT HOSE F ON LINE CORRESPONDING TO UNIT WIDTH AND INSTALL NOTE 17 5 LINE 1 21 LINE 2 24 5 DO NOT CUT INSTALL CUT CUT INSTALL NOTE REMAINING STEPS SHOWN WITH FURNACE IN HOR...

Page 34: ...34 Field Conversions ...

Page 35: ...35 Field Conversions ...

Page 36: ...36 Field Conversions ...

Page 37: ...37 Field Conversions ...

Page 38: ...Field Conversions 38 ...

Page 39: ...ESE CONVERSION INSTRUCTIONS ARE INTENTIONALLY GENERIC SOME PARTS MAY BE DIFFERENT IN YOUR FURNACE 2 INTAKE COUPLING NOTE STEPS 1 4 SHOWN WITH FURNACE IN AS SHIPPED CONDITION NOTE THESE CONVERSION INSTRUCTIONS ARE INTENTIONALLY GENERIC SOME PARTS MAY BE DIFFERENT IN YOUR FURNACE INSTALL NOTE THESE CONVERSION INSTRUCTIONS ARE INTENTIONALLY GENERIC SOME PARTS MAY BE DIFFERENT IN YOUR FURNACE 2b NOTE ...

Page 40: ...P AFTER THE UNIT IS ROTATED 4a REMOVE METAL BRACKET AND 403 DRAIN PLUG DISCARD 4b REMOVE HOSE A DISCARD 4c INSTALL Ø 559 CONDENSATE DRAIN PLUG 4d CONDENSATE TRAP GASKET AS SHOWN 4e INSTALL CONDENSATE TRAP MAKE SURE THE CHANNEL AT THE LOCATION SHOWN IN THE IMPORTANT SECTION ENGAGES THE EDGE OF THE JACKET AT THE LOCATION SPECIFIED 4f SECURE USING 3 SCREWS 4 X3 4e INSTALL CONDENSATE TRAP GASKET DISCA...

Page 41: ...IN PARTS HAVE A SLOPE IN DIRECTION OF WATER FLOW __ BOTH WORM DRIVES ON THE HOSE CLAMPS OF THE FLUE TRANSITION MUST BE LOCATED ON THE TOP OF THE COUPLING SEE LOCATION DETAIL IN THE GENERAL CONVERSION INSTRUCTIONS AT THE BEGINNING OF THIS SECTION __ ALL CLAMPS AND COUPLINGS ARE TIGHTENED __ ALL DRAIN PORTS ARE PLUGGED __ UNIT HAS FORWARD PITCH __ HEAT TAPE INSTALLED IF REQUIRED ...

Page 42: ...ing space 6 If a filter is installed near the furnace be sure to have adequate space for installation and removal of the unit filter 7 NOTE Where the maximum airflow is 1800 CFM or more BOTH sides or the bottom must be used for the return air NOTE DO NOT take return air from furnace rooms garages or cold areas Avoid return air from utility rooms kitchens laundry rooms and bathrooms RXGF CA Externa...

Page 43: ...cold areas Avoid return air from utility rooms kitchens laundry rooms and bathrooms Ducting DUCTING WARNING UPFLOW FURNACE THE SOLID METAL BASE PLATE SHIPPED WITH THE FURNACE MUST BE IN STALLED IN THE FURNACE BOTTOM WHEN USING SIDE AIR RETURN FAILURE TO INSTALL A BASE PLATE COULD CAUSE THE PRODUCTS OF COM BUSTION TO CIRCULATE INTO THE LIVING SPACE AND CREATE POTENTIALLY HAZARDOUS CONDI TIONS INCLU...

Page 44: ...e space for installation and removal of the unit filter NOTE DO NOT take return air from furnace rooms garages or cold areas Avoid return air from utility rooms kitchens laundry rooms and bathrooms FIGURE 10 CUT OUT USING EMBOSSED ANGLES AS A GUIDE FOR PROPER SIZE 23 x 14 ST A1194 04 X0 TABLE 1 NON COMBUSTIBLE FLOOR BASES Floor Base Size No Cabinet RXGC B17 17 RXGC B21 21 RXGC B24 24 FIGURE 9 INST...

Page 45: ...rmanent wave solutions Chlorinated waxes and cleaners Chlorine based swimming pool chemicals Water softening chemicals De icing salts or chemicals Carbon tetrachloride Halogen type refrigerants Printing inks paint removers varnishes etc Cleaning solvents such as perchloroethylene Hydrochloric acid Cements and glues Antistatic fabric softeners for clothes dryers Masonry curing and acid washing mate...

Page 46: ...s are permitted 3 IMPORTANT Do not common vent with any other ap pliance Do not install in the same chase or chimney with a metal or high temperature plastic pipe from an other gas or fuel burning appliance unless the required minimum clearances to combustibles are maintained between the plastic pipe and other pipes For Canada PVC CPVC and polypropylene can be used as long as they conform with ULC...

Page 47: ...T CEMENT IMPORTANT After cutting pipe remove all ragged edges and burrs This is important to prevent reduction in pres sure drop throughout the system 1 Cut pipe end square Chamfer edge of pipe Clean fit ting socket and pipe joint area of all dirt grease and moisture 2 After checking pipe and socket for proper fit wipe socket and pipe with cleaner primer Apply a liberal coat of primer to inside su...

Page 48: ...structure such as in areas with large accumulations of snow in winter Table 3 shows the equivalent lengths of dif ferent types of elbows Table 4 specifies the equivalent maximum vent lengths specified by the manufacturer for each furnace Listed table maximums have been qualified by the manufacturer Dependant on individual installation specifics installations beyond the table recommendations may ca...

Page 49: ...Combinations of long sweep 90s standard 90s or 45s may be used but the manufacturer recommends the use of long sweep 90s whenever possible because the use of the maximum number of standard 90 and 45 elbows only may result in nuisance furnace outages due to individual installation specifics Exceeding the recommended maximum number of elbows may cause nuisance operation of the pressure switch ...

Page 50: ... Lengths section Table 4 Application of these products is limited to the terminations listed in Tables 5 and 6 below These manufacturers have provisions for B vent liners and chimney liners which can be used with this fur nace with non direct venting applications only Refer to the manufacturer s installation instructions for proper installa tion Contact the manufacturer for all installation and ap...

Page 51: ... clearances listed above and in Figure 21 Non Direct Vent and Figure 32 Direct Vent the vent location should also be governed by the following guidelines 1 Avoid terminating under any kind of patio or deck How ever if necessary vent piping may be installed under a deck as long as the termination s is are not under the deck 2 If installing the vent under a deck insulate it to insure that no condens...

Page 52: ...he space is small enough to be designated as confined it must have openings into the space which are located in accor dance with the requirements set forth in the following subsections A and B Size connected to the heated area or to the outside and by the input of ALL appliances in the space If the confined space is within a building with tight construction combustion air must be taken from outdoo...

Page 53: ...vertical ducting only B Where communicating with the outdoors through horizon tal ducts each opening shall have a minimum free area of 1 square inch for each 2 000 BTUH of total appliance input rat ing of all equipment in the enclosure see Figure 15 Table 10 specifies the minimum area for each of the 2 combustion FIGURE 13 NON DIRECT VENT AIR FROM HEATED SPACE ST A1194 19 FIG C 216 B2 G 4 17 651 8...

Page 54: ...oors or spaces NON DIRECT VENT cont GENERAL VENTING REQUIREMENTS AND GUIDELINES FIGURE 14 NON DIRECT VENT AIR FROM ATTIC OR CRAWL SPACE OPTIONAL INLET AIR 1 SQ IN 6 5 SQ CM PER 4000 BTUH ST A1194 19 FIG D FIGURE 16 COMBUSTION AIR FITTING OPTION 1 OPTION 2 THIS CONFIGURATION TO BE USED ONLY WITH THE DOWN FLOW ZERO CLEARANCE KIT RXGY ZK OPTION 1 OPTION 2 OPTION 1 OPTION 2 THIS CONFIGURATION TO BE US...

Page 55: ...O NOT USE VENT TERMINATIONS WHICH ARE NOT SPECIFIED IN THESE INSTRUCTIONS USING VENT TERMINATIONS OTHER THAN THOSE SPECI FIED HERE CAN RESULT IN ERRATIC OPERATION EQUIPMENT FAILURE OR PERSONAL INJURY OR DEATH FROM CARBON MONOXIDE POISONING Venting FIGURE 17 VENT PENETRATIONS FOR NON DIRECT VENT FURNACES ST A1194 19 FIG B FIGURE 18 VENT PENETRATIONS FOR NON DIRECT VENT FURNACES WALL PENETRATIONS 8 ...

Page 56: ...OM WALL 60 Max TIP PORTION MUST REMAIN VERTICAL VENT MAY BE ROTATED AS MUCH AS 45 LEFT OR RIGHT FROM VERTICAL AS LONG AS TIP PORTION RE MAINS VERTICAL 45 45 ST A1194 19 FIG F 12 31cm ABOVE GRADE OR AVG ANTICIPATED SNOW LEVEL FOR CANADIAN INSTALLATIONS TERMINATIONS MUST CONFORM TO CSA B149 1 10 SECT 8 14 FIGURE 19 ALTERNATE HORIZONTAL NON DIRECT VENT TERMINAL FIELD SUPPLIED REDUCING COUPLING 18 46C...

Page 57: ... opening 6 inches 15cm for appliances 10 000 Btuh 3kw 12 inches 30cm for appliances 10 000 Btuh 3kw and 100 000 Btuh 30kw 36 inches 9m for appliances 100 000 Btuh 30kw 12 30cm 3 ft 9m 10 ft 3 05 m preferred 7 feet 2 1m 3 feet 9m within a height 15 feet 4 5m above the meter regulator assembly 3 feet 9m 6 inches 15cm for appliances 10 000Btuh 3kw 12 inches 30cm for appliances 10 000 Btuh 3kw and 100...

Page 58: ...ressure zone WARNING ALL FURNACE INSTALLATIONS MUST COMPLY WITH THE NATIONAL FUEL GAS CODE OR IN CANADA CSA B149 1 NATURAL GAS AND PROPANE INSTALLATION CODE AND LOCAL CODES TO PROVIDE ADEQUATE COMBUSTION AND VENTILATION AIR FOR THE FURNACE FAIL URE TO DO SO CAN RESULT IN EXPLOSION FIRE PROPERTY DAMAGE CARBON MONOXIDE POI SONING PERSONAL INJURY OR DEATH WARNING READ AND FOLLOW THE GENERAL VENTING R...

Page 59: ...ard direct vent vertical termination 3 8cm minimum only if no snow accumulation is anticipated Venting Terminations more than 24 above roof penetration re quire additional support 12 31cm U S CANADA TERMINATIONS MUST CONFORM TO CSA B149 1 10 SECT 8 14 48 MAX 122 cm 45 MAX 114 cm 36 MAX 91 cm 3 MIN 8 cm NOTE IF 3 Ø VENTING IS USED BOTH PIPES INTAKE AND EXHAUST MUST BE REDUCED TO 2 Ø BEFORE PENETRAT...

Page 60: ...D REDUCE TO 2 BEFORE PENETRATING OUTSIDE WALL 3 WHEN USING 3 Ø VENT AND NECKING DOWN TO 2 Ø AS REQUIRED 18 46cm MAX 2 DIA PIPE MAY BE USED INSIDE THE WALL 4 INCREASE THE 12 31cm MIN U S ABOVE GRADE TO KEEP TERMINAL OPENINGS ABOVE ANTICIPATED LEVEL OF SNOW ACCUMULATION WHERE APPLICABLE CANADA TERMINATIONS MUST CONFORM TO CSA B149 10 SECT 8 14 5 DETAIL B INSTALL WIND DEFLECTOR VANE IN 2 PVC COUPLING...

Page 61: ...ER TO B149 1 SECT 8 14 5 DETAIL A INSTALL WIND DEFLECTOR VANE IN 2 PVC COUPLING IN VERTICLE POSITION USING PVC SOLVENT 6 THE COMBUSTION AIR TERMINATION MUST BE IN THE SAME PRESSURE ZONE AS THE EXHAUST TERMINATION 7 NO SCREENS MAY BE USED TO COVER COMBUSTION AIR OR EXHAUST 8 NO T S CAN BE INSTALLED AT THE TERMINATION 9 PIPING EXTERNAL TO THE STRUCTURE MUST BE INSULATED AS REQUIRED FOR LOCAL CLIMATE...

Page 62: ...N ELBOWS MUST BE AT THE SAME ANGLE AND FACE THE SAME DIRECTION LEFT OR RIGHT 2 A WIND VANE MUST BE INSTALLED IN THE COM BUSTION AIR INLET PIPE AS SHOWN IN THE DIA GRAM 3 NUMBER AND DISTANCE BETWEEN RECOM MENDED SUPPORT STRAPS MUST PROVIDE RIGID SUPPORT 4 MARK THE FINAL 22 OR 45 ANGLES ON THE TOP OF THE VERTICAL RISERS AND FINAL EL BOWS BEFORE GLUING INTO PLACE TO ENSURE THAT THE FINAL ANGLES ARE C...

Page 63: ...ertical horizontal intake air vent runs and may be installed through roofs or sidewalls One 5 inch diameter hole RXGY E03 RXGY E03A or 3 5 8 inch diameter hole RXGY E02 RXGY E02A is required for the installation See Figure 29 for the general layout Complete instructions are included with each kit NOTE The following IPEX brand concentric vent termina tion System 636 may be purchased in the field an...

Page 64: ...anadian Natural Gas and Propane Installation Code NOTE Dimensions between the inlet and outlet pipes di rect vent only are fixed by the sidewall termination Other drawings in this manual which specify minimum and or maximum distances vertical and horizontal between pipes do not apply to the sidewall termination kit NOTE Multiventing NO COMMON VENTING IS PER MITTED WITH THIS KIT NOTE With this opti...

Page 65: ...m 10 ft 3 05 m preferred 7 feet 2 1m 3 feet 9m within a height 15 feet 4 5m above the meter regulator assembly 3 feet 9m 6 inches 15cm for appliances 10 000Btuh 3kw 12 inches 30cm for appliances 10 000 Btuh 3kw and 100 000 Btuh 30kw 36 inches 9m for appliances 100 000 Btuh 30kw 3 feet 9m above if within 10 feet 3m horizontally 6 feet 1 8m 1 In accordance with the current ANSI Z223 1 NFPA 54 Natura...

Page 66: ... 61cm ABOVE ROOF A SEE 6 1 8m MINIMUM 10 3m RECOMMENDED A SEE MINIMUM 12 31cm ABOVE GRADE IN U S ST A1194 18 DETAIL A ST A1194 21 ST A1194 22 DETAIL A CONCENTRIC VENTING THROUGH ROOF CONCENTRIC VENTING THROUGH WALL TWO PIPE VENTING THROUGH ROOF TWO PIPE VENTING THROUGH WALL DIRECT VENT VERTICAL TERMINATION DETAIL 3 8cm minimum only if no snow accumulation is anticipated ST A1194 22 2 FURNACES Term...

Page 67: ...ed drain will cause the condensate water to overflow the vent and spill water on the floor below it but the furnace will con tinue to run and heat will be provided If the installer uses this approach he must make sure that there is a mechanism for handling the possibility of water overflow onto the floor in the event of a blocked drain B FURNACE SHUTOFF When the top of the vent tube is above the e...

Page 68: ...E DRAIN ROUTING THE INSTALLER HAS THE OPTION TO ROUTE THE DRAIN TO THE RIGHT OR LEFT SIDE OF THE FURNACE AS NEEDED A I R F L O W HEIGHT OPTION B HEIGHT OPTION A HEIGHT OF LOWER CONDENSATE DRAIN SENSOR CONDENSATE TRAP DRAIN LINE NEUTRALIZER CARTRIDGE OPTIONAL OVERFLOW LINE REQUIRED ONLY WHEN OPTIONAL NEUTRALIZER CARTRIDGE IS USED TO FLOOR DRAIN OR CONDENSATE PUMP A I R F L O W HORIZONTAL LEFT HORIZ...

Page 69: ...AN AIR AND TENDS TO COLLECT AT LOWER LEVELS MAKING IT MORE DIFFICULT TO SMELL AT NOSE LEVEL NATURAL GAS IS LIGHTER THAN AIR AND WILL RISE POSSIBLY ACCUMULATING IN HIGHER PORTIONS OF THE STRUCTURE IF A GAS LEAK IS PRESENT OR SUSPECTED DO NOT ATTEMPT TO FIND THE CAUSEYOUR SELF NEVER USE AN OPEN FLAME TO TEST FOR GAS LEAKS THE GAS CAN IGNITE RESULTING IN DEATH PERSONAL INJURY OR PROPERTY DAMAGE DO NO...

Page 70: ...ctions Install a ground joint union within 3 feet of the cabinet to easily remove the gas valve assembly Local codes may dictate the location of the ground joint union In stall a manul shut off valve in the gas line outside of the furnace casing and upstream of the ground joint union The manual shut off valve should be readily acces sible to turn the gas supply on or off Install a drip leg in the ...

Page 71: ...ERNATE ST A1194 08 02 MANUAL SHUT OFF VALVE 4 5 FT ABOVE FLOOR REQUIRED BY SOME UTILITIES 2 STREET ELBOWS 71 DOWNFLOW FIGURE 36 continued GAS PIPING INSTALLATION GAS SUPPLY GAS PIPING Gas Supply ST A1205 08 02 CONTINUED ON NEXT PAGE ...

Page 72: ...GURE 36 continued GAS PIPING INSTALLATION GAS SUPPLY GAS PIPING HORIZONTAL RIGHT HORIZONTAL LEFT MANUAL SHUT OFF VALVE UNION DRIP LEG MANUAL SHUT OFF VALVE UNION UNION UNION DRIP LEG 2 STREET ELBOWS 2 STREET ELBOWS ST A1205 09 01 ...

Page 73: ...fully open GAS SUPPLY GAS PRESSURE FIGURE 37A HONEYWELL GAS VALVE TABLE 12 NATURAL GAS PIPE CAPACITYTABLE CU FT HR Capacity of gas pipe of different diameters and lengths in cu ft per hr with pressure drop of 0 3 in and specific gravity of 0 60 natural gas Nominal Length of Pipe Feet Iron Pipe Size Inches 10 20 30 40 50 60 70 80 1 2 132 92 73 63 56 50 46 43 3 4 278 190 152 130 115 105 96 90 1 520 ...

Page 74: ... the furnace has been converted to LP gas LP CONVERSION FIGURE 38 TYPICAL LP KIT CONTENTS TABLE 13 LP GAS PIPE CAPACITYTABLE CU FT HR Maximum capacity of pipe in thousands of BTU per hour of undiluted liquefied petroleum gases at 11 inches water column inlet pressure Based on a Pressure Drop of 0 5 Inch Water Column Nominal Length of Pipe Feet Iron Pipe Size Inches 10 20 30 40 50 60 70 80 90 100 1...

Page 75: ...n the gas supply piping or enlarge the gas pipe See Tables 12 and 13 With LP gas have the LP supplier adjust the line pressure at the regulator MANIFOLD GAS PRESSURE MEASUREMENT Natural gas manifold pressure should be 3 5 3 w c LP gas manifold pressure should be 10 0 5 w c Only small variations in gas pressure should be made by adjusting the pressure regulator 1 With the gas to the unit shut off a...

Page 76: ...Association Inc Batterymarch Park Quincy MA 02269 CSA International 5060 Spectrum Way Mississauga Ontario Canada L4W 5N6 online www csa ca REVERSING THE ELECTRICAL CONNECTION JUNCTION BOX If the line voltage electrical needs to be moved to the op posite side of the furnace the following steps should be taken 1 The furnace must NOT be electrically connected to line voltage prior to reversing the el...

Page 77: ... concerns Generally all thermostats that are not of the current robbing current robbing thermostats require the addition of an isolation relay See Figure 41 types are compatible with the integrated furnace control The low voltage wiring should be sized as shown NOTE Do not use 24 volt control wiring smaller than No 18 AWG Install the room thermostat in accordance with the instruc tion sheet packed...

Page 78: ...labeled HUM to a line voltage neutral terminal on the control board This will power the humidifier whenever the induced draft motor is energized NOTE Maximum current 1 0 amps for each option hu midifier or electronic air cleaner FILTERS See Figure 43 Keep filters clean at all times A filter is not provided with the furnace but one must be field supplied and in stalled It is recommended to replace ...

Page 79: ...SSORT FILTER RACK FIELD SUPPLIED FILTER ST A1194 10 X0 ST A1194 11 X0 RXGF CC ACCESSORT FILTER RACK FIELD SUPPLIED FILTER ST A1194 12 X0 FIGURE 43 FILTER LOCATIONS ACCESSORIES FIELD INSTALLED OPTION ACCESSORIES cont RXGF CB ACCESSORY FILTER RACK FIELD SUPPLIED FILTER RXGF CD ACCESSORY FILTER RACK RXGF CC ACCESSORY FILTER RACK FIELD SUPPLIED FILTER FIELD SUPPLIED FILTER FLANGE WRAPS AROUND BACK AND...

Page 80: ...ling or fan NOTE Duct system must be adequate to provide correct airflow to each furnace for supply and return UT ELECTRONIC CONTROLS 1194 200 CONTROL BOARD 62 104058 02 1 Single Stage Operation a Control board ONE is on furnace connected to the thermostat b The 24 VAC supply to both control boards must be in phase with each other c Connect the C W and TWIN terminals to coun terparts on each contr...

Page 81: ...L FLASH TO INDICATE A TWINNING PROBLEM CONFIRM PROPER WIRING IF THIS FAULT IS PRESENT ACCESSORIES CONTROL BOARDS Accessories FIGURE 44 UT ELECTRONIC CONTROLS 1194 200 CONTROL BOARD TWINNING CONNECTION SINGLE STAGE OPERATION THERMOSTAT ST A1194 25 1 STAGE ...

Page 82: ...2 R Y G W2 W1 COOLING CONTACTOR FIGURE 45 UT ELECTRONIC CONTROLS 1194 200 CONTROL BOARD TWINNING CONNECTION TWO STAGE OPERATION ACCESSORIES CONTROL BOARDS cont Accessories THERMOSTAT ST A1194 25 2 STAGE ...

Page 83: ...olumn Orifice required at Sea Level 49 From Table E 1 1 d of National Fuel Gas Code Handbook current edition Orifice required at 5000 ft elevation 4 de rate per thou sand ft 51 Orifice required at 8000 ft elevation 4 de rate per thou sand ft 52 CAUTION INSTALLATION OF THIS FURNACE AT ALTITUDES ABOVE 2000 FT 610 M SHALL BE IN ACCOR DANCE WITH LOCAL CODES OR IN THE ABSENCE OF LOCAL CODES THE NATIONA...

Page 84: ...84 High Altitude TABLE 14 SUPPLEMENTAL ORIFICE SIZE CHART HIGH ALTITUDE NATURAL GAS AT HIGH ALTITUDES cont ...

Page 85: ...st be measured on site with manifold pressure adjustment to ensure that an actual 10 reduction in input rate is achieved Once this field adjustment has been made the label shown in Figure 46 must be affixed in a conspicuous loca tion on the front of the furnace cabinet NOTE This label is supplied in the information packet shipped with each furnace TABLE 15 LP GAS ORIFICE DRILL SIZE 4 PER 1000 FT D...

Page 86: ...n 4 The spark igniter is energized to light the gas burners and stays energized for the up to 7 seconds after the gas valve opens 5 8 seconds after the gas valve opens the remote flame sensor must prove flame ignition for one second using the process of flame rectification If the burners don t light the system goes through another ignition se quence It does this up to four times before entering a ...

Page 87: ... hour lockout after declaring a dead blower after the main limit control has been open for more than 150 seconds the fault codes 61 Non operational blower and 10 soft lockout will be displayed alternately as described above A D Note the dead blower fault and associated one hour lockout will occur up to four times in one heat call Upon declaring this fault for the fourth time in one heat call the c...

Page 88: ...circuit open for more than 150 seconds When voltage has unexpectedly been detected on the gas valve circuit and voltage goes away when inducer is shut off If a Water Sensed condition is detected once during heat call heat cycle terminated in response to fault and then clears and then is detected again within 5 minutes of the next heat attempt same heat call The seven segment display will alternate...

Page 89: ...setting of the SW1 dipswitch is OFF The factory setting display orientation is with the control placed in a vertical orientation and the low voltage terminal block T2 is in the bottom position Heat Blower Off Delay SW2 SW3 A means of controlling the HEAT speed blower off delay time is provided The dipswitches are labeled SW2 and SW3 The following table defines the settings SW2 SW3 OFF OFF 90 secon...

Page 90: ...y be cleared from the fault buffer after one week The fault buffer can also be manually cleared if this is de sired For the first 30 seconds after a change in state of dip switch SW4 the furnace control will wait to determine if the switch becomes on off on off on off or off on off on off on within 30 seconds When this action is detected within 30 sec onds the fault code memory buffer shall be cle...

Page 91: ...he burner orifices To change orifice spuds shut off the manual gas valve and remove the gas manifold On LP gas furnaces the LP gas supply pressure must be set between 11 and 13 w c by means of the tank or branch supply regulators The fur nace manifold pressure should be set at 10 w c at the gas control valve For elevations up to 2 000 feet rating plate input ratings apply For high altitudes elevat...

Page 92: ...lly the manifold pressure and or gas orifice size may need to be changed to adjust the furnace to its nameplate input Consult the local gas utility to obtain the yearly average heating value and orifice size required to fire each individual burner at 14 000 BTU HR NOTE Refer to the High Altitude Section of this manual and the National Fuel Gas Code for high altitude rate ad justment above 2 000 ft...

Page 93: ...MITE D ÉMISSION D OXYDES D AZOTE NOx EN NANORAMMES PAR JOULE ___ HOURLY INPUT RATING DEBIT CALORIFQUE MAXIMUM Btu hr Kw 75 000 21 98 HOURLY INPUT RATING DEBIT CALORIFQUE MINIMUM Btu hr Kw FACTORY EQUIPPED FOR AGENCE A L USINE POUR FOR GAS GAZ NATURAL NATUREL ORIFICE INJECTEUR 51 DMS LIMIT SETTING LIMITE COUPE CIRCUIT 120 49 F C AUXILIARY LIMIT SETTING LIMITE COUPE CIRCUIT COUPE CIRCUIT AUXILIAIRE ...

Page 94: ...5P 95MSP SERIES MODELS Model Motor HP W Blower Size IN MM CFM Air Delivery External Static Pressure W C kPa Speed Tap 0 1 0 02 0 2 0 05 0 3 0 07 0 4 0 10 0 5 0 12 0 6 0 15 0 7 0 17 0 8 0 19 95PA0401317MSA 95MSP040B30A 1 4 187 11 x 7 279 x 178 95PA0601317MSA 95MSP060B30A 95PA0701317MSA 95MSP070B30A 95PA0851521MSA 95MSP085C50A 95PA1001521MSA 95MSP100C50A 95PA1151524MSA 95MSP115D50A 1 2 373 11 x 8 27...

Page 95: ...1 or M2 Check motor lead color for speed designation Heating speeds should not be reduced where it could cause the furnace air temperature to rise to exceed the maximum outlet air temperature specified for the unit IMPORTANT Always check air temperature rise after changing the heating speed for any reason WARNING DISCONNECT THE ELECTRICAL SUPPLY TO THE FURNACE BEFORE ATTEMPTING TO CHANGE THE BLOWE...

Page 96: ... neutralizer if used be replaced by a qualified installer service agency or the gas supplier IMPORTANT It is recommended that an annual inspec tion and cleaning of all furnace markings be made to as sure legibility Attach a replacement marking which can be obtained through the distributor if any are found to be illegible or missing REPLACEMENT PARTS Please visit www rheemote net for replacement pa...

Page 97: ...ed range ROLLOUTS ensure rollouts or overtemperature limits do not need to be reset Make sure no flame rollout in burner compartment due to blocked flu or heat exchanger OVERFIRE ensure furnace is not overtemperature temp rise is above stated range Check gas valve proper orifice size gas pressure etc Is Limit circuit open or opening and closing Note IFC Status LED should be blinking a Fault Code I...

Page 98: ...SOME MODELS MAY BE DIFFERENT THAN SHOWN HERE ALSO REFER TO SPEC SHEET OR INSTALLATION MANUAL IF WIRING OF HEAT AND OR COOL SPEEDS IS NOT DESIREABLE 2 COMMECT UNUSED MOROT LEADS TO M1 AND OR M2 3 TWO OR THREE MRLC SWITCHES MAY BE PRESENT DEPENDING ON MODEL BLWR C CC CT DISC EAC FLMS FR FU GND GVR HALC HCR HPC HUM IBM IDM IDR BLOWER RELAY COMMON COOLING CONTACTOR CONTROL TRANSFORMER DISCONNECT SWITC...

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