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10

CLEARANCE –
ACCESSIBILITY

The design of forced air furnaces with

input ratings as listed in the tables on

the following pages are certified by

CSA for the clearances to combustible

materials shown in inches.
See name/rating plate and clearance

label for specific model number and

clearance information.
Service clearance of at least 24 inches

is recommended in front of all furnaces.

ACCESSIBILITY CLEARANCES,
WHERE GREATER, MUST TAKE
PRECEDENCE OVER FIRE
PROTECTION CLEARANCES.

UPFLOW AND HORIZONTAL
FURNACES MUST NOT BE
INSTALLED DIRECTLY ON
CARPETING, TILE OR OTHER
COMBUSTIBLE MATERIAL OTHER
THAN WOOD FLOORING.
INSTALLATION ON A
COMBUSTIBLE MATERIAL CAN
RESULT IN FIRE CAUSING
PROPERTY DAMAGE, SEVERE
PERSONAL INJURY OR DEATH.

A gas-fired furnace for installation in a

residential garage must be installed so

that the burner(s) and the ignition

source are located not less than 18”

above the floor and the furnace is

located or protected to avoid physical

damage by vehicles.

DOWNFLOW UNIT DESIGN IS
CERTIFIED FOR INSTALLATION ON
NON-COMBUSTIBLE FLOOR. A
SPECIAL COMBUSTIBLE FLOOR
SUB-BASE IS REQUIRED WHEN
INSTALLING ON A COMBUSTIBLE
FLOOR. FAILURE TO INSTALL THE
SUB-BASE MAY RESULT IN FIRE,
PROPERTY DAMAGE, PERSONAL
INJURY OR DEATH. THIS SPECIAL
BASE IS OFFERED AS AN
ACCESSORY FROM THE FACTORY.
SEE THE CLEARANCE LABEL
LOCATED INSIDE THE FURNACE
FOR THE APPROPRIATE MODEL
NUMBER.

THE SPECIAL BASE IS NOT
REQUIRED WHEN THE FURNACE IS
INSTALLED ON TOP OF AN AIR
CONDITIONING PLENUM.

DUCTING

Proper air flow is required for the

correct operation of this furnace. Too

little air flow can cause erratic

operation and can damage the heat

exchanger. The duct system must

carry the correct amount of air for

heating and cooling. Position the unit

minimize long runs or runs with many

turns and elbows.
Size the ducts according to acceptable

industry standards and methods. The

total static pressure drop (including

evaporator coil, if used) of the entire

system should not exceed 0.5” w.c. Be

sure to have adequate space for unit

filter.

NOTE:

Airflow external static

pressure measurements do not include

filter or coil.

IMPORTANT

:

Some high efficiency

filters have a greater than normal
resistance to air flow. This can
adversely affect furnace operation. BE
SURE TO CHECK AIR FLOW if using
any filter other than the factory-
provided filter.

NOTE:

DO NOT take return air from

bathrooms, kitchens, furnace rooms,

garages, utility or laundry rooms, or

cold areas.

IMPORTANT

:

When using outside air,

design and adjust the system to
maintain a return air temperature

above 50°F

during the heating season.

NEVER ALLOW PRODUCTS OF
COMBUSTION OR THE FLUE
PRODUCTS TO ENTER THE
RETURN AIR DUCTWORK, OR THE
CIRCULATING AIR SUPPLY. ALL
RETURN DUCTWORK MUST BE
ADEQUATELY SEALED AND
SECURED TO THE FURNACE WITH
SHEET METAL SCREWS, AND
JOINTS TAPED. WHEN A FURNACE
IS MOUNTED ON A PLATFORM,
WITH RETURN THROUGH THE
BOTTOM, IT MUST BE SEALED
AIRTIGHT BETWEEN THE FURNACE
AND THE RETURN AIR PLENUM.
THE RETURN AIR PLENUM MUST
BE PERMANENTLY ENCLOSED.
NEVER USE A DOOR AS A PART OF
THE RETURN AIR PLENUM. THE
FLOOR OR PLATFORM MUST
PROVIDE SOUND PHYSICAL
SUPPORT OF THE FURNACE,
WITHOUT SAGGING, CRACKS,
GAPS, ETC., AROUND THE BASE AS
TO PROVIDE A SEAL BETWEEN
THE SUPPORT AND THE BASE.

SITE SELECTION

1. Select a site in the building near the

center of the proposed, or existing,

duct system.

2. Give consideration to the vent system

piping when selecting the furnace

location. Be sure the venting system

can travel from the furnace to the

termination with minimal length and

elbows.

3. Locate the furnace near the existing

gas piping. Or, if running a new gas

line, locate the furnace to minimize

the length and elbows in the gas

piping.

4. Locate the furnace to maintain proper

clearance to combustibles as shown

in Figures 3 and 4.

WHEN COILS ARE USED WITH AIR
HANDLERS OR FURNACES AND
INSTALLED ABOVE A FINISHED
CEILING OR LIVING AREA, IT IS
RECOMMENDED THAT AN
AUXILIARY SHEET METAL
CONDENSATE DRAIN PAN BE
FABRICATED AND INSTALLED
UNDER ENTIRE UNIT. FAILURE TO
DO SO CAN RESULT IN PROPERTY
DAMAGE. RUN CONDENSATE TO A
LOCATION WHERE IT IS
NOTICEABLE.

COMBUSTIBLE MATERIAL MUST
NOT BE PLACED ON OR AGAINST
THE FURNACE JACKET OR WITHIN
THE SPECIFIED CLEARANCES OF
THE VENT PIPE. THE AREA AROUND
THE FURNACE MUST BE KEPT
CLEAR AND FREE OF ALL
COMBUSTIBLE MATERIALS
INCLUDING GASOLINE AND OTHER
FLAMMABLE VAPORS AND LIQUIDS.
PLACEMENT OF COMBUSTIBLE
MATERIALS ON, AGAINST OR
AROUND THE FURNACE JACKET
CAN CAUSE AN EXPLOSION OR
FIRE RESULTING IN PROPERTY
DAMAGE, PERSONAL INJURY OR
DEATH. THE FURNACE OWNER
SHOULD BE CAUTIONED THAT THE
FURNACE AREA MUST NOT BE
USED AS A BROOM CLOSET OR
FOR ANY OTHER STORAGE
PURPOSES.

CAUTION

!

WARNING

!

WARNING

!

WARNING

!

WARNING

!

TABLE 1

FURNACE

BASE

BASE

WIDTH

PLATE NO.

PLATE SIZE

17

1

/

2

RXGB-D17 15

1

/

8

x 23

9

/

16

21”

RXGB-D21 18

5

/

8

” x 23

9

/

16

24

1

/

2

RXGB-D24 25

5

/

8

” x 23

9

/

16

Summary of Contents for GLT series

Page 1: ...92 24161 96 01 SUPERSEDES 92 24161 96 00 INSTALLATION INSTRUCTIONS FOR UPFLOW HORIZONTAL DOWNFLOW INDUCED DRAFT GAS FURNACES WITH ECM X 13 MOTORS GPT UPFLOW HORIZONTAL SERIES GLT DOWNFLOW SERIES...

Page 2: ...el DC microamp A flame signal hot surface ignition units Correct control voltage Measure and set heat anticipator amperage Air conditioning low voltage wires connected to terminals Y C not with wire n...

Page 3: ...cause cancer or birth defects such as fiberglass insulation lead in brass and combustion products from natural gas All new equipment shipped for sale in California will have labels stating that the pr...

Page 4: ...ING THE FURNACE THE RETURN AIR SHALL ALSO BE HANDLED BY DUCT S SEALED TO THE FURNACE CASING AND TERMINATING OUTSIDE THE SPACE CONTAINING THE FURNACE WHEN THIS FURNACE IS INSTALLED IN A RESIDENTIAL GAR...

Page 5: ...ERS OR BOILERS ALL JOINTS SEAMS AND OPENINGS IN THE EQUIPMENT AND DUCT MUST ALSO BE SEALED TO PREVENT DEPRESSURIZATION OF THE SPACE AND POSSIBLE MIGRATION OF COMBUSTION BYPRODUCTS INCLUDING CARBON MON...

Page 6: ...nology and venting requirements are changing awareness of local state and federal codes and industry changes is imperative NOTE Always perform a proper heat loss calculation before specifying the furn...

Page 7: ...OMMENDED THAT AN AUXILIARY DRAIN PAN BE INSTALLED UNDER ALL EVAPORATOR COILS OR UNITS CONTAINING EVAPORATOR COILS THAT ARE LOCATED IN ANY AREA OF A STRUCTURE WHERE DAMAGE TO THE BUILDING OR BUILDING C...

Page 8: ...IGURE 3 UPFLOW HORIZONTAL DIMENSIONS IMPORTANT This furnace is not approved or recommended for installation on its back with access doors facing upwards REDUCED CLEARANCE IN Model A B C D E F Left Rig...

Page 9: ...15 5 8 23 5 8 0 0 0 1 3 6 140 lbs 15 24 1 2 23 11 32 15 5 8 23 5 8 0 0 0 1 3 6 150 lbs TOP BOTTOM 24 1 2 19 3 4 C A B D LOW VOLTAGE GAS CONNECTION ELECTRIC CONNECTION E S A R A 26 5 8 26 13 16 6 3 16...

Page 10: ...filter NOTE DO NOT take return air from bathrooms kitchens furnace rooms garages utility or laundry rooms or cold areas IMPORTANT When using outside air design and adjust the system to maintain a ret...

Page 11: ...indoor coil on the supply air side of the furnace Insure that no air can bypass this coil 3 Connect the supply air plenum to the furnace plenum opening DOWNFLOW UNITS THE DOWNFLOW FURNACE DESIGN IS CE...

Page 12: ...uded from warranty coverage The following types of installation may require OUTDOOR AIR for combustion due to chemical exposures Commercial buildings Buildings with indoor pools Furnaces installed in...

Page 13: ...ined space any space smaller than shown above as unconfined must have openings into the space which are located in accordance with the requirements set forth in the following subsections A and B Size...

Page 14: ...ating for all equipment in the enclosure Here are typical duct sizes B Method 2 One permanent opening located within 12 inches of the top of the enclosure shall be permitted where the equipment has cl...

Page 15: ...at the furnace must be protected from accidental blockage Install a 90 elbow pointing horizontally at the top of inlet air pipe See Figure 11 maximum of 2 45 or 90 elbows allowed NOTE Maximum length o...

Page 16: ...al Fuel Gas Code ANSI Z223 1 and or the Natural Gas Installation Code CSA B149 1 2 for proper installation practices NOTE Follow combustion air instructions as outlined in this manual Single wall vent...

Page 17: ...height above the highest connected equipment draft hood or flue collar 3 Must rise 1 4 per foot away from the furnace on horizontal runs and be supported with straps or hangers so it has no sags or d...

Page 18: ...xhausts so they will operate at maximum speed Do not operate a summer exhaust fan Close fireplace dampers 3 Follow the lighting instructions Place the appliance being inspected into operation Adjust t...

Page 19: ...e Refer to Table 2 for the recom mended pipe size for natural gas and Table 3 for LP gas pipe sizes IMPORTANT It is permissible to run flexible gas connector inside the unit to a piece of black pipe I...

Page 20: ...s pressure of 13 w c ELEVATIONS ABOVE 2000 FT REQUIRE THAT THE FURNACE INPUT RATING BE ADJUSTED AND THAT THE SIZE OF THE BURNER ORIFICES BE RE CALCULATED BASED ON ELEVATION AND GAS HEATING VALUE THE B...

Page 21: ...re at the regulator See Table 3 NOTE Depending on the amount of LP vapor and the outdoor ambient temperature the LP storage tank may require supplemental heat to maintain proper pressure levels Ensure...

Page 22: ...t ratings apply For high altitudes elevations 8 000 and over and for any necessary major changes in the gas flow rate the orifice spud must be changed TO CHANGE ORIFICE SPUDS 1 Shut off the manual mai...

Page 23: ...is can be obtained from National Fire Protection Association Batterymarch Park Quincy MA 02269 Canadian Standards Association 178 Rexdale Blvd Etobicoke Toronto Ontario Canada M9W 1R3 WARNING WARNING...

Page 24: ...DS IMPORTANT ONLY BOTTOM RETURNS CAN BE USED NO MORE THAN TWO FURNACES CAN SHARE THE SAME SUPPLY AND RETURN FURNACES MUST HAVE SAME HEATING AND BLOWER CAPACITY TWINNING FURNACES MUST OPERATE OFF THE S...

Page 25: ...25 FIGURE 19 UT Electronic Controls 1028 930R2 CONTROL BOARD TWINNING CONNECTION SINGLE STAGE OPERATION a099201...

Page 26: ...26 FIGURE 20 UTEC 1028 930R2 CONTROL BOARD TWINNING CONNECTION TWO STAGE OPERATION a099301...

Page 27: ...per thousand ft 47 LP GAS TABLE 7 NOTE Keep any parts removed during LP conversion procedure stored with the product literature for future use LP Gas is a manufactured gas that has consistent heating...

Page 28: ...must be measured onsite with manifold pressure adjustment to ensure that an actual 10 reduction in input rate is achieved Once this field adjustment has been made the label shown in Figure 21 must be...

Page 29: ...8 48 25 000 24 000 23 000 22 000 21 000 20 000 19 000 18 000 17 000 16 000 All calculations are performed by using the first three columns of information only Before beginning any calculations determi...

Page 30: ...h es close the spark igniter energizes The induced draft blower operates for the complete heating cycle 4 After the spark igniter energizes the gas valve opens for a 8 second trial for ignition 5 The...

Page 31: ...is wired for blower speeds required for normal operation as shown If additional blower speed taps are available leads connected to M1 M2 and M3 on the electronic control speeds may be changed if neces...

Page 32: ...asured temperature rise to the approved temperature rise range listed on the furnace name plate See Figure 25 If the measured temperature rise is above the approved range either the air flow is too lo...

Page 33: ...2 1611 760 1572 741 1474 695 1433 676 1319 622 LOW RED 1 840 396 717 338 634 299 545 257 495 233 400 188 MED LO YELLOW 2 992 468 945 446 909 429 831 392 783 369 702 331 MED PURPLE 3 1214 573 1176 555...

Page 34: ...ll out condition the switch will shut the furnace down Switches for the GPT furnaces are located on either side of the burner cover plate and just above the burners on the blower divider panel The GLT...

Page 35: ...1 241 2 125 150 223 4 X 25 153 4 X 25 1 FILTER ROD 45 24095 01 IMPORTANT Do not operate the system for extended periods without filters A portion of the dust entrained in the air may temporarily lodg...

Page 36: ...AE 60520 01 FILTER SUPPORT ANGLE SEE ANGLE DETAIL AE 61883 01 FILTER ROD SUPPORT ANGLE AE 60520 01 FILTER SUPPORT ANGLE AE 61883 01 CUT OUT AND DRILL DETAIL FILTER AND ROD ASSEMBLY ROD FILTER SUPPORT...

Page 37: ...XCHANGER CAN CAUSE TOXIC FUMES TO ENTER THE HOME RESULTING IN CARBON MONOXIDE POISONING OR DEATH THE VENT PIPE OR HEAT EXCHANGER MUST BE REPLACED IF THEY LEAK IMPORTANT It is recommended that at the b...

Page 38: ...Did a limit open during ignition trial If yes go to D Check voltage between HEAT and COMMON on IFC Check wires connections and continuity between IFC and IBM Check IBM capacitor Check IBM CHECK groun...

Page 39: ...39 FIGURE 31 FOR MODELS WITH UT ELECTRONIC CONTROLS 1028 928 INTEGRATED FURNACE CONTROL AND DIRECT SPARK IGNITION...

Page 40: ...CM 0510 40...

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