background image

27

10)   Pressure Gauge (Winters PFQ804):  Indicates 

pressure in the collector loop.  (Provided)

11)   Expansion Tank (Arrow 12-A101):  

Pre-charged with air to allow for the 

expansion and contraction of the glycol 

HTF as it heats and cools.  (Provided)

12)   Mixing Valve (Watts 1170USM2):  

Automatically blends hot water from the 

solar storage tank with incoming city cold 

water to an acceptable set point.  Note: A 

mixing valve must be installed on every 

solar water heating system.  (Provided)

13)   Temperature and Pressure Relief Valve:  

Universally required by the plumbing code 

on water heaters.  Will automatically release 

and dump water at either 150 PSI of pressure 

or 210°F in temperature.  (Provided)

14)   Anode Rod:  The “sacrificial” anode rod 

is installed in your solar storage tank 

to prevent corrosion to the tank lining 

by neutralizing aggressive water action.  

Anode rods have a finite life and require 

periodic replacement depending on annual 

tank temperatures and water quality.  

Determine a replacement schedule with 

your installation contractor.  (Provided)

15)   Cold Water Dip Tube:  Forces incoming 

city cold water to the bottom of the solar 

storage tank to prevent mixing with the warm 

water at the top of the tank.  (Provided)

16)   Heat Exchanger:  Transfers heat from the 

solar collector loop to the potable water 

in the solar storage tank.  (Provided)

17)   Thermostatic Gas Valve:  The solar 

storage tank is equipped with an auxiliary 

thermostatic gas valve.  The thermostatic gas 

valve controls the water temperature in the 

solar storage tank to ensure your hot water 

supply is never depleted.  When there may be 

insufficient solar energy, you are still assured 

of all the hot water you will need.  (Provided)

18)   Drain Valve:  Used to drain the storage 

tank and to flush sediment from the 

tank on an annual basis.  (Provided)

19)   Isolation Ball Valve (Cold Water Supply 

Line):  When open allows potable water 

to fill the solar storage tank or back-up 

water heater.  When closed isolates the 

solar storage tank and back-up water 

heater from the pressurized city cold 

water supply line.  (Not Provided)

20)   Check Valve:  This valve is installed to 

stop or minimize convective evening heat 

loss in the system.  The heat in the solar 

storage tank will rise through the collector 

loop piping in the evening in the much 

cooler solar collector and dissipate heat 

unless prevented from doing so by a check 

valve.  Check valves are also referred to 

as one way valves.  (Not Provided)

21)   Isolation Ball Valve (Hot Water):  Used 

in conjunction with component No. 

19 to completely isolate the solar 

storage tank for repair or replacement 

as necessary.  (Not Provided)

22)   Tank / Line Thermometer(s):  Will 

read the temperature of the water and 

the collector supply and return lines 

on sunny days.  (Not Provided)

23)   Optional Time Switch:  Allows you 

to automatically or manually turn the 

auxiliary thermostatic gas valve in the solar 

storage tank on and off.  (Not Provided)

24)   Three Way Ball Valve:  Used in 

conjunction with component No. 

25 to establish the proper mode of 

system operation.  (Not Provided)  

25)   Three Way Ball Valve:   Used in 

conjunction with component No. 

24 to establish the proper mode of 

system operation.  (Not Provided) 

26)   Isolation Ball Valve:  Used in conjunction 

with component No. 21 to completely 

isolate the back-up water heater for repair or 

replacement as necessary.  (Not Provided)

27)   Temperature and Pressure Relief Valve:  

See No. 13 above.  (Provided)

28)   Anode Rod:  See No. 14 above.  (Provided)
29)   Cold Water Dip Tube:  See No. 

15 above.  (Provided)

30)  Drain Valve:  See No. 18 above.  (Provided)
31)   Thermal Well (Tasseron 8TW4550 

or equivalent):  Not pictured.  (Two 

thermal wells provided)

System Component Parts continued

Summary of Contents for RESG75-40BP

Page 1: ...any terms within it seek professional advice Any questions regarding the operation maintenance service or warranty of this water heater should be directed to the seller from whom it was purchased If a...

Page 2: ...P RUSG75 40BP RUSG75 48BP RSG75 40BP RMSG75 40BP RMSG75 48BP RESG75 40BP RESG75 48BP SUSG75 40BP SUSG75 48BP SUSG75 48BC SUSG100 64BP PLEASE VISIT OUR WEB SITE FOR NEW PRODUCT UPDATES ANSWERS TO FREQU...

Page 3: ...all For Service section If you review our chart of Troubleshooting Tips first you may not need to call for service at all READ THIS MANUAL Your safety and the safety of others are very important There...

Page 4: ...Solar Energy Center in accordance with Section 377 705 Florida Statutes This certification does not imply endorsement or warranty of this product by the Florida Solar Energy Center or the state of Flo...

Page 5: ...us Burn 120 F 49 C More than 5 minutes 125 F 51 C 11 2 to 2 minutes 130 F 54 C About 30 seconds 135 F 57 C About 10 seconds 140 F 60 C Less than 5 seconds 145 F 63 C Less than 3 seconds 150 F 66 C Abo...

Page 6: ...ws rules regulations or customs LP gas must be used with great caution It is heavier than air and will collect first in lower areas making it hard to detect at nose level Before attempting to light th...

Page 7: ...tial water heaters of a capacity greater than 52 gallons consult the local building jurisdiction for acceptable bracing procedures Read and follow this Safety Information carefully SAVE THESE INSTRUCT...

Page 8: ...ctors in accordance with SRCC Standard OG 300 and all applicable national state and local codes ordinances and regulations governing solar water heating installations as well as good trade practices F...

Page 9: ...nheit if properly applied and maintained Use of uninhibited propylene glycol plain water or a concentration of these two fluids as the HTF in this system is strictly prohibited Propylene glycol can de...

Page 10: ...lation must be spaced far enough apart to prevent winter shading Table 1 shows the correct spacing between collectors to prevent shading on December 21 when the sun is at its lowest angle LATITUDE 25...

Page 11: ...r collector must be attached to the mounting hardware as detailed in Figures 5 10 Note The drawings in this manual detail mounting hardware for the series collector The collector must be raised from t...

Page 12: ...L BOLT W LOCKWASHER FLATWASHER ROOFING SEALANT 12 X 12 LEAD FLASHING 3 MIN CEDAR SHAKE OR SHINGLES ON ROOF FELT OVER ROOF DECK SHEATHING ON ROOF FRAMING SYSTEM BEAM OR RAFTER ST STL HANGER BOLT SET IN...

Page 13: ...NG NUT BLOCK BETWEEN RAFTERS FOR HANGAR BOLT ATTACHEMENT IF RAFTER SPACING DOES NOT MATCH BOTH SPACING SOLAR COLLECTOR MOUNTING GROOVE SIDE VIEW MOUNTING CLIP 3 8 ST STL BOLT W LOCKWASHER FLATWASHER R...

Page 14: ...14 Figure 9 Flush Mounting Installing the System Figures 5 10...

Page 15: ...15 Figure 10 Universal Tilt Mount Detail D...

Page 16: ...ee solder Notice Use of 50 50 lead solder is expressly prohibited Notice Use of galvanized steel CPVC PVC or any other type of plastic pipe is prohibited Piping in new solar installations can be cover...

Page 17: ...e water side of the system may require future service or maintenance make the connections with brass unions Use only brass nipples and unions and copper and brass fittings in plumbing the solar storag...

Page 18: ...ing upon the season and hot water demand The mixing valve described above blends the hot and cold water supplies to deliver hot water to your fixtures at a safe controlled temperature WARNING SCALDING...

Page 19: ...stem Close the lower isolation drain valve The collector loop now has been subjected to city pressure and the pressure gauge No 10 should read somewhere in the range of 50 75 PSI in most cases Make a...

Page 20: ...pressure exceeds this threshold Your solar water heating system must be charged and the fluid quality maintained by an experienced contractor If the system is drained during the winter or you notice...

Page 21: ...r water heating system When the glycol loop has been fully charged and the pressure is around 25 psi check the pressure gauge No 10 set the differential controller to the Automatic setting This will a...

Page 22: ...s throughout the day if desired 100 Utility Power Leave the thermostatic gas valve to your solar storage tank on and close the isolation ball valves in the collector loop Nos 6 and 8 In this mode of o...

Page 23: ...5 25 24 24 25 Figure 22a 100 Solar Operation Figure 22b Solar Preheat Operation Figure 22c 100 Utility Power Operation Figure 22d Valve Position Diagram Two Tank System Cold Inlet Hot Outlet See Handl...

Page 24: ...ght The collector radiates heat back to the atmosphere at night preventing the system from stagnating at very high temperatures This will not harm the pump or add substantially to your monthly utility...

Page 25: ...ush the tank on a semi annual basis Turn the thermostatic gas valve to the solar tank off before flushing Turn the controller to the off position Open the flush valve on the bottom of the storage tank...

Page 26: ...placement Used to charge the collector loop with glycol purge air from the loop and drain the heat exchange fluid Provided 8 Isolation Ball Valve Cash Acme 20800 204 or equivalent Used in conjunction...

Page 27: ...tank and to flush sediment from the tank on an annual basis Provided 19 Isolation Ball Valve Cold Water Supply Line When open allows potable water to fill the solar storage tank or back up water heat...

Page 28: ...n parallel Pipe Insulation Collector Return Cold Water Supply Inlet Hot Water Supply Outlet to Fixtures Feed 1 2 6 5 4 3 23 Optional Time Switch 7 8 9 10 11 12 13 14 15 16 18 17 19 20 21 22 22 22 Figu...

Page 29: ...urn Cold Water Supply Inlet Feed 1 2 4 23 Optional Time Switch Hot Water Supply Outlet to Fixtures 3 5 6 7 8 9 10 12 13 14 15 16 18 17 19 20 21 22 25 22 26 27 28 29 30 Roof Jacks Cold 11 24 Gas or Ele...

Page 30: ...tion Collector Return Cold Water Supply Inlet Feed 1 2 4 23 Optional Time Switch Hot Water Supply Outlet to Fixtures 9 12 13 14 15 16 17 19 21 22 24 22 26 27 30 Roof Jacks Heat Pump Back up Tank 25 20...

Page 31: ...Insulation Collector Return Cold Water Supply Inlet Feed 1 2 4 Hot Water Supply Outlet to Fixtures 9 12 13 14 15 16 17 19 21 22 24 22 26 27 Roof Jacks Tankless Back up 25 20 10 11 7 5 6 18 3 26 DOUBL...

Page 32: ...act the Manufacturer s National Service Department at the following address 1241 Carwood Court Montgomery Alabama 36117 Phone 1 800 432 8373 When contacting the manufacturer the following information...

Reviews: