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3) Placing the HD-e4100 in the proper location & Binding Styles; 
Locate a clear work area with an outlet within 5 feet that provides a 15-amp service (16-amp 
European) which is protected at the customer’s circuit box. The work area must be a solid, 
firm cabinet or a heavy duty table with a flat level surface. Power cord shall be certified for 
the country where the machine will be installed. 
 
Placing your HD-e4100 Econ-O-Roll Coiler in the proper location will also depend on your 
binding technique.  If your binding technique is to punch and stack the entire job before 
coiling, then positioning the HD-e4100 away from your punch for more work area may be 
the best setup as well as leaving the HD-e4100 on its stand-alone feet as supplied. However 
if your technique is to punch and coil a single book at one time and repeat until the job is 
complete then mounting the HD-e4100 Coiler directly onto your punch may be the best 
setup for you. Please see your dealer for mounting kits.  
 
4) Detailed Use of the HD-e4100 Econ-O-Roll; 

3.1) Doc-U-Form Book Former. See Fig. B. Turn the machine on. The Doc-U-Form 
Book Former (1) shapes the binding end (2) of your book (3) so that insertion and 
starting of the coil (4) is simple to do. Gently jog your book onto the Book Former until 
formed. Then start the coil into the first 5 holes or more by spinning it by hand. 

 

Fig. B 

Summary of Contents for Econ-O-Roll HD-e4100

Page 1: ...Issue 0 Part 941005 www RHIN O TUFF com HD e4100 Econ O Roll Coil Inserter Operator s Training Manual Issue 0 12 06 PDI Part 941005 Performance Design Inc 2350 East Braniff St Boise Idaho 83716 ...

Page 2: ... Econ O Roll Coil Inserter will greatly increase productivity An in depth look at the set up procedures necessary to achieve maximum results follows The HD e4100 Econ O Roll Coil Inserter can attach to the HD 6500 HD 7000 HD 7700 OD 4000 and OD 4012 Rhin O Tuff punches and can also stand alone This manual discusses all of the necessary steps to use and care for your machine ...

Page 3: ...portant safety notice 4 2 Overview of your HD e4100 Econ O Roll Coiler 5 3 Placing the HD e4100 in the proper location Binding Styles 6 4 Detailed Use of the HD e4100 Econ O Roll 6 5 Cleaning the HD e4100 Econ O Roll 8 6 Product Registration 8 7 Optional Binding Station Accessories 8 ...

Page 4: ...115VAC use 1ea FUSE 1 AMP 1 4 X 1 1 4 MDL 1 R 9 230VAC use 2ea FUSE 1 AMP M5 X 20 GMA 1 R Refer to the serial number label on the rear of the machine to determine the voltage of your machine Serial Number Label Example If the machine runs erratically or if the wheel stops turning while the machine is on unplug the HD e4100 and call your dealer immediately for service Never attempt to service your ...

Page 5: ...grabs the coil and spins it into the book quickly and effectively 4 Left Handed Coiling Position By moving the Adjustable Lower Roller into this position and coiling from the back of the HD e4100 provides for Left handed coiling Left Handed Coiling is a NEW Feature 5 Rear Doc U Form book Former Used with Left Handed Coiling 6 Power Switch This switch turns the HD e4100 on and off Pushing on the I ...

Page 6: ...ing then positioning the HD e4100 away from your punch for more work area may be the best setup as well as leaving the HD e4100 on its stand alone feet as supplied However if your technique is to punch and coil a single book at one time and repeat until the job is complete then mounting the HD e4100 Coiler directly onto your punch may be the best setup for you Please see your dealer for mounting k...

Page 7: ...d This new technique feature is Left handed coiling Fig C 4 3 Left handed Coiling See Fig D Before Left Handed Coiling turn your HD e4100 around so that the Rear Forming Bar faces you 1 Use the Rear Forming Bar to form your book and start your coil from the Left 2 Once the coil has been started using both hands rotate the book 3 so that it is level to the table surface While holding the book close...

Page 8: ...lete the book Or you can keep the book stationary and flip the pliers over move to the opposite end of the book and crimp the last coil that exits the book to complete the book Contact your dealer for Crimping Pliers 5 Cleaning the HD e4100 Econ O Tuff Coiler Caring for your HD E4100 Econ O Roll is important for the proper function of the machine The finished tan and gray body should be cleaned wi...

Page 9: ...able to NEW EZ Coil 4101 Book Former The HD 4102 Docking Station Links the HD e4100 Coil Inserter with the HD 4101 Book Former Providing Controlled EZ Coil Insertion with larger coil sizes up to 50MM The HD 4104 Coil Chute Keeps the coil tangle free ...

Page 10: ...10 Part 941005 12 06 ...

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