Rhinestahl CTS FutureDrive NG+, User Manual

Page 1: ...USER MANUAL WIRELESS ELECTRONIC TURNING TOOL RC3000G01 ...

Page 2: ...zation e g License exemption NLR is strictly prohibited This presentation contains information that is proprietary or confidential to Rhinestahl Corporation It may not be shared with any 3rd party or reproduced without express written consent by Rhinestahl EXPORT STATEMENT PROPRIETARY INFORMATION 1 MANUAL REVISION HISTORY PAGE REVISION DESCRIPTION OF CHANGE DATE REVIEWED BY 1 Manual Revision Histor...

Page 3: ...3165 rhinestahl com AC Power Alternating Current Power PC Personal Computer DC Direct Current POS Position FLAG RET Flag Retrieval INTV Interval SQ Drive Square Drive FOD Foreign Object Damage LCD Liquid Crystal Display VAC Voltage Alternating Current USB Universal Serial Bus XML Extensible Markup Language FutureDrive FutureDriveNG RPM Revolutions Per Minute 2 ABBREVIATIONS 3 TOOL DESCRIPTION INTR...

Page 4: ...eeded or required Refer to Figure 1 for all included items FutureDriveNG Figure 1 FutureDriveNG Kit QTY IDENTIFICATION CAGECODE ITEM ZONE ITEM NO DESCRIPTIONORNAME 1 RC3001G01 2 POWERUNITASSEMBLYW VIDEO OVERLAY WIRELESSCAPABLE 1 RC3002G01 3 HANDCONTROLASSEMBLY WIRELESS CAPABLE 1 RC3003G01 4 MOTORASSEMBLY 1 RC2010P104 5 CABLEASSEMBLY HANDCONTROL 1 RC2010P105 6 CABLEASSEMBLY MOTOR 1 RC3004G01 7 SWIT...

Page 5: ...N jacks and connect a cable from the power unit s composite video or S video OUT jack to a monitor or video recorder 2 USB To install software updates or upgrades to a Future Drive Rhinestahl will provide a PC software package that will upgrade the unit via a USB cable This can be used to add new features or additional engine models The hand control must be connected to the power unit via its own ...

Page 6: ...shear pin as a failsafe to protect the motor from overload and ensure delivered torque does not exceed the allowable limits Motor Weight 5 0 lbs 2 27 kg Dimensions 3 25 x 2 5 x 10 8 26 x 6 35 x 25 4 cm Motor Torque Limit 110 ft lbs 149 14 Nm Shear Pin Braking Force 90 ft lbs 122 02 Nm Drive sq Drive The hand control is ergonomically designed to fit in the palm of the hand It incorporates simple use...

Page 7: ... in the icon will animate to show that the battery is charging The hand control should be plugged to the power unit once the battery indicator shows two bars or less Figure 4 Item 3 Current blade the large number always shows which blade is currently visible in the borescope Figure 4 Item 4 Either the hand or foot switch can be connected to this jack if desired for Jog Blade to Blade or continuous...

Page 8: ...e brightness and contrast settings from the previous use If the unit was previously used in very different lighting conditions the screen may be hard to read until the settings are changed SET UP MODE Figure 5 Set Up Mode How to select engine type When the FutureDrive is powered on the hand control will display the startup screen for a few seconds then will automatically go to the ENGINE screen EN...

Page 9: ...uously or intermittently as needed ii Backlash compensation and directional arrow is displayed on the hand control screen as a numerical value even if physical movement is not visible on the borescope screen 6 Press and hold until first sign of blade movement on Borescope screen i During this step press and hold the corresponding directional arrow button continuously or intermittently as needed ii ...

Page 10: ...borescope view The jog function allows for positioning of the blades per user preference in how they re viewed via borescope SET VIEW POS will lock this position in and the FutureDrive will always stop at this same position for each blade viewed in this stage Use JOG and SET VIEW POS for each stage When using SET VIEW POS the current blade will become blade 1 for this stage JOG Note If backlash is...

Page 11: ...eed to return to this screen use the MOVE button This large number always shows the blade in view through the borescope Press either of the keys three times quickly and the GOTO indicator will appear This shows the final blade number the FutureDrive will stop on Keep rapidly clicking until you see the blade number you want to move to Use the keys to move either forwards or backwards through the bla...

Page 12: ...The motor drive can mark questionable blades for re inspection This is done as follows 1 Press FLAG 2 The word FLAG will appear on the right side of the screen for flagged blades It will be blank for un flagged blades At any point during the inspection of a stage the operator can move any flagged blades by performing the following procedure 1 Select the stage that the flag blade is on with STAGE Then ...

Page 13: ...ss If you decide to un flag the blade press The Press the button to How to set interval speed This mode automatically moves the engine starting at the current blade through the last blade on the stage It can be set for continuous travel INTV 0 or can pause at each blade if INTV is set to 1 for 1 second or above up to 99 seconds This allows the user to work entirely hands free If a video recorder is...

Page 14: ...n the screen while system compensates for looseness in the gearbox and will disappear once this action is complete During backlash compensation time interval all hand control buttons will be disabled until this operation is complete then hand control button functionality is automatically restored Figure 16 Continuous Screen NOTE NOTE How to set speed The SPEED setting determines how quickly the en...

Page 15: ...29 3165 rhinestahl com SPEED The auxiliary hand and foot switch Figure 18 are equivalent to the key This allows movement of the engine from blade to blade without using the hand control In INTERVAL Mode the hand and foot switches can be used to FLAG blades Click and release to set the FLAG do not hold the switch down are equivalent to the key This Figure 18 Auxilary Hand and Foot Switch 5 GENERAL ...

Page 16: ... inspected for damage and all major components must be present before every use Check all moving components and mechanisms to be fully operational This tool is expected to be used by a qualified trained operator s Shock loading of tools is prohibited Fixtures should be used in a well lit clean non explosive environment Tools should not be forced into or be used in a purpose contrary to its intended...

Page 17: ...x 12 70 cm Aux Foot Switch 2 x 3 5 x 5 5 5 08 x 8 89 x 13 97 cm Entire Package 39 2 lbs 17 8 Kg including case cables and all accessories Main Power Unit 4 lbs 1 85 Kg Motor Drive Hand 5 lbs 2 27 Kg Controller 1 lbs 45 Kg Voltage 110 240 VAC 2A Hertz 47 63 Fuse 5mm x 20mm Glass Tube Fast Acting 250 VAC 2A Voltage Fluctuations 10 Ensure that provided power cable is plugged into a proper receptacle ...

Page 18: ...be flagged and automatically repositioned Control Type Simple multiplexing one hand control design with emphasis on simple operation without sacrificing full functional versatility Backlit LCD display provides for maximum visibility in widest variety of operating Battery Power NiMH 9 6 V Electronics Microprocessor based system design ensures reliable operation Drive Motor DC brushless servo motor de...

Page 19: ...nit to the appropriate power source via the supplied power cord Only use a grounded outlet 7 INSTALLATION REMOVAL Figure 19 Connect Disconnect Hand Control Cable NOTE Note It is recommended to always connect the hand control to the power unit via hand control during set up Turn on the FutureDrive system via the switch on the Power Unit The Hand Control will wake up and its display will light Warni...

Page 20: ...unit does not get wet or damp due to the nature of electronics and other sensitive components Refer to the environmental specifications in Section 6 4 for temperature humidity range of operation Only use original FutureDrive components and adapters with this tool Use of non original FutureDrive parts can lead to failure of unit and voiding of warranty Periodically check all cables and connectors fo...

Page 21: ...he hand control cable connections at both ends If using the wireless setting on hand control connect cable and make sure the hand control is charged Problem flagging blades with the auxiliary hand or foot switch Do a quick click and release to flag a blade Don t hold the auxiliary hand switch button down If the shear pin is broken the customer can remove and replace onsite Spare shear pins are inclu...

Page 22: ...13 229 5300 Fax 1 513 229 3165 rhinestahl com Inspect components for any damage or disrepair Contact Rhinestahl for technical support Figure 22 Shear Pin Insertion Point 6 Inspect SQ Drive and shaft to be free of FOD 7 Align SQ Drive and shaft through holes Figure 22 8 Insert shear pin in SQ Drive and shaft use a punch and a hammer 8 4 SHEAR PIN REPLACEMENT 9 SCHEDULED MAINTENANCE ...

Page 23: ...UCTIONS Type A Type B Figure 23 USB Cables Figure 24 Software Update Files Note for wireless models 1 Go to SETUP menu and ensure wireless is DISABLED 2 Ensure hand control is connected to power unit via cable 3 Plug the unit into a standard 100V to 240V AC power outlet 4 Connect the above mentioned USB cable Figure 23 from the PC containing the software update to the FutureDrive power unit 5 Turn...

Page 24: ...nsequential loss shall be available to the buyer The customer must pay for shipping the units to Rhinestahl Corporation If the customer wishes to have the unit shipped back via a carrier other than UPS ground the customer must pay for the difference Freight collect shipments will be refused If a problem is encountered with any part of the unit the customer must contact Rhinestahl Corporation to ob...

Page 25: ...esentative Advanced Solutions Controls LLC Advanced Solutions Controls LLC 2050 Byers Rd Miamisburg OH 45342 USA TEL 19378652592 UNDERWRITIER LABS FILE No E513873 Christopher C Hurst Chief Executive Officer Declaration of Conformity IN ACCORDANCE DIRECTIVE 2014 EC OF THE EUROPEAN PARLIMANET AND OF THE COUNCIL Certificate No Manufacture Holder of Certificate 02014 8162021 001 Rhinestahl Customer To...

Page 26: ...USER MANUAL WIRELESS ELECTRONIC TURNING TOOL RC3000G01 7687 Innovation Way Mason OH USA 45040 m 1 513 229 5300 f 1 513 229 3165 rhinestahl com cts CAUTION RISK OF ELECTRIC SHOCK CAUTION RISK OF DANGER ...