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RHINO MOTION CONTROLS 

RMCS-1110  
Hybrid Servo Driver with Modbus RTU communication 
(Max. 80Vdc and 7A per phase)  

 

http://www.rhinomc.com 

 

Page 12 

 

Hybrid AC Driver [RMCS-1110] 

Red LED blinking 

Short circuit on motor terminals or drive message to connection error 

Guide to General Problems 

Problem Symptom 

Possible Reasons and Solutions 

Motor is not rotating 

Drive is not powered up 

Motor is not connected properly to the drive 

Drive is in an error state, check LED status 

Pulse and Direction inputs are not connected properly or are not supplying 

enough current 

Motor rotates in the wrong direction 

Motor Phase connections may be reversed 

LED is blinking 

Check LED status messages in this document and check connections and voltages 

accordingly 

Drive might be damaged due to incorrect installation or handling 

Drive is not powering up (no LED) 

Check that the connectors to the drive are tightly plugged in 

Check the supply voltage is adequate and in correct polarity 

Drive might be damaged due to incorrect installation or handling 

Erratic Motion on Motor 

Power supply voltage not stable or regulated 

Motor Coil damaged or not connected to the drive correctly 

Current setting on the motor too high 

Control signals of Pulse or Direction are not connected properly or not supplying 

enough voltage and current 

Control signal interference due to power supply or environmental noise 

Motor stalls during accelerating 

Motor load is too high 

Summary of Contents for RMCS-1110

Page 1: ...RHINO MOTION CONTROLS RMCS 1110 Hybrid Servo Driver with Modbus RTU communication Max 80Vdc and 7A per phase http www rhinomc com Page 1 Hybrid AC Driver RMCS 1110 Installation Manual and Datasheet...

Page 2: ...ntrol at higher speeds It has short circuit protection for the motor outputs over voltage and under voltage protection and will survive accidental motor disconnects while powered up The RMCS 1110 deli...

Page 3: ...een Ve and GND Phase Current 0 5 7 Amps As demanded by load Servo Loop Speed 500 1000 Hz Power Dissipation 0 15 Watts Short Circuit Current 7 10 Amps In case of motor terminal short PUL and DIR Voltag...

Page 4: ...ve may damage the drive Voltage in excess of 7V between the PULSE and PULSE or DIR and DIR or ENA and ENA input terminals may damage the opto isolators Reverse voltage in excess of 7V between the PULS...

Page 5: ...GREEN Motor Coil Phase A Terminal 4 A YELLOW Motor Coil Phase A Terminal 5 B WHITE Motor Coil Phase B Terminal 6 B BLUE Motor Coil Phase B Pulse and Direction Input Assignments Terminal No Terminal Na...

Page 6: ...Direction RS 485 Command Port A 2pin command port is available on the drive for debug and tuning routines The communication is based on Modbus RTU the drive works as Modbus Slave and its register map...

Page 7: ...ster at address 0x2004 of Drive that will start the Motor Modbus Register Table Parameter Description Address Decimal Address Data Type Default Max PP_GAIN Position P Gain 0X0000 0 Signed 256 30000 PF...

Page 8: ...ty Control Loop C_LIMIT Current Command Limit Variable to reduce overheating in specific applications CP_GAIN Current Error Proportional Gain in Current Control Loop CI_GAIN Current Error Integral Gai...

Page 9: ...unit A_COMD The Acceleration Slope setting for Trapezoidal Motion Profile 30rpm s2 unit M_COMD The Displacement required for the Motion Profile in Encoder Steps 32bit signed M_STATE The state of the...

Page 10: ...rection RS 485 Connection Setting Baud Rate 115200 bps Bits per second Data bits 8 Parity None Stop Bits 1 Motion Profiler Status 8196 Supported Functions 0 Motor Start Start Operation 03 Read Single...

Page 11: ...DA 0x06 0x20 0x01 Value 8 Value 0xFF CRC16 Motion SDA 0x06 0x20 0x02 Value 0xFFFF 8 Value 0xFF CRC16 SDA 0x06 0x20 0x03 Value 24 Value 0xFFFFFF 16 CRC16 Motion Status SDA 0x06 0x20 0x04 Value 8 Value...

Page 12: ...may be reversed LED is blinking Check LED status messages in this document and check connections and voltages accordingly Drive might be damaged due to incorrect installation or handling Drive is not...

Page 13: ...Motor Power Supply is too low for Motor or Speed Excessive Motor or Drive Heating Drive is damaged Power supply voltage is too high Not enough cooling or ventilation for motor or drive Control Signal...

Page 14: ...ol Signal Connection PNP pull up In this connection technique all the signal ve inputs are connected to a common low voltage GND The opto isolators LED is turned on by a pull up on the Ve terminals by...

Page 15: ...p www rhinomc com Page 15 Hybrid AC Driver RMCS 1110 2 phase 4 lead Motors Connections 4 lead motors are the least flexible but easiest to wire Speed and torque will depend on winding inductance In se...

Page 16: ...ilable here http rhinomc com downloads Hybrid_Servo_Tuner_Setup_Modbus exe The software is compatible with Windows XP and later operating systems including Windows 7 8 and 10 Both 32 bit and 64 bit ve...

Page 17: ...RMCS 1110 Then it will show the install path and shortcut folder in start menu Click next and then finish on the next screen to finish the installation To start the software you can go to Start Menu...

Page 18: ...al to RS485 converter as shown in image below D and D Lines needs to be connected between drive and converter After connecting and installing the driver you need to make sure that hardware or virtual...

Page 19: ...the drive is connected through converter and drivers are installed there should be a COM port for the connection It should be selected in the software in the Modbus Serial Port Connection section If t...

Page 20: ...ot of time to scan all devices You may press cancel when all connected devices are found Once the process is finished you can select any slave address from the drop down of Available Slaves to communi...

Page 21: ...drive to a file and load it when required On opening such saved file all the parameters will be written to the drive and drive will immediately start responding according to the new parameters In case...

Page 22: ...Actual 32 bit position of encoder from startup or set position 3 Approximate speed in RPM 4 Exact angular positon of encoder in counts and degrees 5 Approximate current This data is also shown in grap...

Page 23: ...the text box Speed will change immediately if you press button or enter when in textbox Speed will change even when motor is running Acceleration can be set same as speed This acceleration works only...

Page 24: ...irection M100 M 100 M1000 M 1000 M4000 and M 4000 commands will work same as M but with fixed number of steps The RMCS 1110 drive supports absolute 32 bit positon output on modbus This means that the...

Page 25: ...ve gone through this entire installation manual and datasheet before deciding that your product is liable for replacement or repair under this 6 month warranty Customer shall prepay shipping charges f...

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