RHINO 2409TL, Operator'S Manual

Page 1: ...IL 60936 800 446 5158 Email parts servis rhino com LOADER This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDER...

Page 2: ...safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense...

Page 3: ...ader 3 5 Mounting Loader 3 5 Attaching Pin on Bucket 3 7 Dismounting Loader 3 7 Assembling Quick Attach Device 3 9 Installing Quick Attach Device 3 10 Connecting Attachment 3 11 OPERATION SECTION 4 1...

Page 4: ...ECTION 5 1 Lubrication Schedule 5 4 Adjusting Bucket Level Indicator 5 4 Daily Maintenance 5 5 Cylinder Service 5 6 Lift and Bucket Cylinder Disassembly 5 6 Lift and Bucket Cylinder Reassembly 5 7 Sto...

Page 5: ...Safety Section 1 1 SAFETY SECTION...

Page 6: ...owner operator of impending hazards and the degree of possible injury faced when operating this equipment Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY S...

Page 7: ...ate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medi...

Page 8: ...RING LOSS Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the Operator s p...

Page 9: ...structions and wear appropriate Personal Protective Equipment including gloves safety glasses and respirator when required If you are using a tractor equipped with a cab make sure the cab is rated for...

Page 10: ...n those for which it was designed SBH 9 BEFORE leaving the tractor seat lower the implement set the parking brake and or set the tractor transmission in parking gear disengage the PTO stop the engine...

Page 11: ...actor or items could fall from the loader resulting in serious injury to the bystander SL 01 For added safety when lifting loads above the height of the operator install a certified Falling Object Pro...

Page 12: ...cycle steering front axle Move the tractor front and rear wheels to the widest spacing and add the recommended rear tractor ballast to prevent tractor tip over Keep the tractor tires properly inflated...

Page 13: ...f the pins are not firmly seated do not use the attachment Contact your dealer before using the attachment On level ground tilt the attachment down 90 degrees and lower it to the ground Lower the load...

Page 14: ...behind the tractor Running into a bystander can result in serious injury or death SL 30 Some tractors are equipped with a Super Steer front axle When a loader is mounted to this type of tractor the bu...

Page 15: ...or cab or implement Before driving on public roadways identify any limited vision areas and make adjustments to your operating position mirrors and the implement transport position so that you can cle...

Page 16: ...arms when raised Serious injury could result from crushing or pinching by the loader or attachment SL 06 Make sure the loader is properly attached to the tractor and the retaining pins securely lock t...

Page 17: ...ning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of th...

Page 18: ...tion Traveling with the bucket or plow in the raised position increases the chances of colliding with overhead obstructions and making the unit more prone to tipping over SNPO 37 Never interfere with...

Page 19: ...rom the Implement while it is in motion or while tractor engine is running SG 20 Periodically inspect all moving parts for wear and replace when necessary with authorized service parts Look for loose...

Page 20: ...ty SPRM 2 SEE YOUR RHINO DEALER Never crawl under or allow children to play around or on a loader that is disconnected from the tractor The loader could fall crushing a person resulting in serious inj...

Page 21: ...mote safe operation Damage to the decals may occur while in shipping use or reconditioning Rhino cares about the safety of its customers operators and bystanders and will replace the safety decals on...

Page 22: ...Loader Positions 7 D469 1 WARNING Loader Safety 8 D468 2 DANGER Multi Hazard 9 D471 1 WARNING Handling Bales 10 D470 1 DANGER Use ROPS Seatbelt Rear Ballast 11 00776031 1 ________ Canister Operator s...

Page 23: ...SAFETY 2409TL 01 11 Safety Section 1 19 2011 Alamo Group Inc SAFETY Decal Description Rhino Left P N 49696 Rhino Right P N 51448 MODEL NAME 2409TL P N 54173...

Page 24: ...actor off and remove hydraulic pressure Never use hands to check for leaks Wear safety glasses oil impenetrable gloves and use cardboard to check for evidence of oil leaks If you suspect a leak remove...

Page 25: ...ransport for better visibility and to avoid overturns Keep bystanders 10 feet away when operating loader When parking or servicing unit lower bucket to the ground on level hard surface stop engine set...

Page 26: ...tractor at low speeds Failure to comply may result in serious injury or death D470 Read Operator s Manual The operator s manual is located inside this canister If the manual is missing order one from...

Page 27: ...rs down Make sure pins are adequately extended through slots at the bottom of the attachment bracket and the tapered side of pin is firmly seated against attachments slots Make sure the gap is not lar...

Page 28: ...ect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maint...

Page 29: ...Introduction Section 2 1 INTRODUCTION SECTION...

Page 30: ...ist of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The owner operator dealer...

Page 31: ...aust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm SG 30 Never walk or...

Page 32: ...d for two or four wheel drive tractors They are intended to lift only loose materials that will fit in the bucket All cylinders are double acting Parking stands support loader so tractor can be driven...

Page 33: ...ctor and implement 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Warrant...

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Page 35: ...Assembly Section 3 1 ASSEMBLY AND CONNECTING THE LOADER SECTION...

Page 36: ...safety glasses when using a hammer to remove or install pins Always have a heavy attachment such as a bucket mounted on loader when it is removed from tractor It is important not to put excessive wei...

Page 37: ...rive the tractor in reverse while the attachment is on the ground for 20 30 feet to ensure the attachment does not disconnect If the attachment disconnects during this process discontinue the use of t...

Page 38: ...11 Alamo Group Inc ASSEMBLY Proper Ballasting and Wheel Spacing Spread front wheels to maximum distance Spread rear wheels to maximum distance Add rear wheel weight rear ballast box or implement Make...

Page 39: ...oke bucket cylinders to raise or lower upright pin to clear each front mount pin saddle by approximately 1 4 Drive tractor forward until loader upright pins contact mount vertical stop surfaces just a...

Page 40: ...h pins and linch pins 7 Remove linch pins and clevis pins from parking stands rotate stands into storage position and secure with clevis pins and linch pins Note If front wheel spacings were changed w...

Page 41: ...ft tractor front end tires can be off ground 4 Stop engine Allow tractor front end to lower by relaxing ONLY lift cylinders with control lever This will remove pressure on hitch pins Note Do not relax...

Page 42: ...ts forward out of the mount allowing tractor to be pushed rearward Retract bucket cylinders until lower loader upright pins clear mount pin saddles and front tires 9 Move tractor rearward approximatel...

Page 43: ...llation Only quick attach skid steer compatible attachments can be used with the quick attach device Pin on style attachments can be used on the loader but necessitate removal of the quick attach devi...

Page 44: ...3 4 shoulder bolts and 3 8 lock nuts supplied with loader Use upper bolt hole in bucket mounting ear for shoulder bolt on two lower pins Figure Asm L 0014_A 2 Attach bucket leveling rod indicator sup...

Page 45: ...of the pins must be firmly wedged against the surface of the slot at the bottom of the attachment bracket If the pins are not wedged securely in place the attachment may fall off resulting in possibl...

Page 46: ...und Drive the tractor in reverse while the attachment is on the ground for 20 30 feet to insure the attachment does not disconnect If the attach ment disconnects during this process discontinue the us...

Page 47: ...Operation Section 4 1 OPERATION SECTION...

Page 48: ...familiar with the loader and tractor operation and all associated safety practices before operating the loader and tractor Proper operation of the loader as detailed in this manual will help ensure y...

Page 49: ...2180 lbs Raising Time 4 4 sec Lowering Time 2 9 sec Bucket Dumping Time 1 6 sec Bucket Rollback Time 1 7 sec Weight w 72 HD Material Bucket w o Mounting Valve Kit 790 lbs Lift Cylinder 2 5 in Stroke 1...

Page 50: ...d in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor or Implement witho...

Page 51: ...Tractor in a fatigued or bored mental state which impairs proper and safe operation SG 32 Use extreme caution when getting onto the Implement to perform repairs maintenance and when removing accumulat...

Page 52: ...experienced in implement and tractor operation and all associated safety practices In addition to the safety messages contained in this manual safety signs are affixed to the implement and tractor If...

Page 53: ...erator resulting in serious injury or death Falling Object Protective Structure FOPS rated Cab may be obtained from the tractor dealer or other sources SL 02 3 1 ROPS and Seat Belt The tractor must be...

Page 54: ...er s widest recommended settings to increase stability If 3 Point hitch counterweights are used they should be carried as low as possible at all times to maximize stability Effective counterbalance we...

Page 55: ...the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from t...

Page 56: ...rol Locate the engine throttle control Locate the brake pedals and the clutch Locate the parking brake Locate the PTO control Locate the 3 point hitch control lever Locate the hydraulic remote control...

Page 57: ...the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death SL 36 Before each use a pre operation inspection and service o...

Page 58: ...ks Radiator free of debris Engine oil level and condition Engine coolant level and condition Power brake fluid level Power steering fluid level Fuel condition and level Sufficient lubrication at all l...

Page 59: ...vidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in...

Page 60: ...LINE INSPECTION Check for hydraulic leaks along hoses cylinders and fittings IMPORTANT DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil l...

Page 61: ...ing lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering...

Page 62: ...the Canister on the Loader All Safety Decals are in place and legible The Mounting frame bolts are in place and tight The Loader Arms are securely retained in frame mounts The Loader connection bolts...

Page 63: ...ximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equi...

Page 64: ...owly at first will also prevent the tractor from rearing up and loss of steering control The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator...

Page 65: ...h or where loose soil can give way and allow the tractor to tip over Keep the tractor tires away from loose soil or the edge of a drop off Always wear your seatbelt when operating the loader to reduce...

Page 66: ...t Allow extra distance when stopping or turning Do not allow loader or attachment to contact solid objects SL 07 Do not raise the loader into an overhead structure or allow a raised attachment to cont...

Page 67: ...or if the pins are not firmly seated do not use the attachment Contact your dealer before using the attachment On level ground tilt the attachment down 90 degrees and lower it to the ground Lower the...

Page 68: ...f travel Keep all bystanders 25 feet away from travel path SL 29 Always look behind you before backing up Make sure you are looking in the direction of travel A bystander could walk behind the tractor...

Page 69: ...raulic connection is leaking Leaking oil could allow the loader to fall resulting in a serious crushing injury SL 22 If the loader valve controls fail to functions properly discontinue use of the trac...

Page 70: ...THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These m...

Page 71: ...vel bucket throughout the lifting cycle resists bucket lift and increases breakaway effort NOTE Do not be concerned if the bucket is not completely filled during each pass Maximum productivity is dete...

Page 72: ...ON LIFTING THE LOAD When lifting the load keep the bucket positioned to avoid spillage Tilt bucket forward while raising to maintain bucket angle CARRYING THE LOAD Position bucket just below tractor h...

Page 73: ...OPERATION Use extreme care when operating loader on a slope keep bucket as low as possible This keeps center of gravity low and will provide maximum stability When transporting the load keep bucket a...

Page 74: ...p Inc OPERATION DUMPING THE BUCKET Lift bucket high enough to clear side of vehicle Move tractor in as close as possible to side of vehicle then dump bucket LOWERING THE BUCKET After bucket is dumped...

Page 75: ...cket level and put lift control in float position to permit bucket to float on working surface If hydraulic down pressure is exerted on bucket it will wear faster than normal Float will also prevent m...

Page 76: ...tion when undercutting high banks Dirt slides can be dangerous Load from as low as possible for maximum efficiency Loader lift and breakaway capacity diminish as loading height is increased Side cutti...

Page 77: ...ction 4 31 2011 Alamo Group Inc OPERATION Another method for large dirt piles is to build a ramp approach to the pile It is important to keep the bucket level when approaching a bank or pile This will...

Page 78: ...t cleanly With bucket level start a cut at notch approximately 2 inches deep Hold depth by feathering bucket control to adjust cutting lip up or down When front tires enter the notch adjust lift cylin...

Page 79: ...between pile and spreader Back grade occasionally with a loaded bucket to keep working surface free of ruts and holes Also hold lift control forward so full weight of bucket is scraping ground Do not...

Page 80: ...LLING Approach pile with a level bucket Poor methods actually move no more dirt and make it more difficult to hold a level grade Do not use bucket in dumped position for bulldozing This method shown a...

Page 81: ...01 11 Operation Section 4 35 2011 Alamo Group Inc OPERATION Leave dirt in bucket Dumping on each pass wastes time Operate tractor at right angles to ditch Take as big a bite as tractor can handle with...

Page 82: ...ded 2 Handling large heavy objects can be extremely dangerous due to Danger of tractor rolling over Danger of up ending tractor Danger of object rolling or sliding down loader arms onto operator 3 If...

Page 83: ...may electrify entire tractor and electrocute kill operator Loader equipped with bale spear is designed to handle round bales up to 2000 pounds Load bale spear by approaching from round end to prevent...

Page 84: ...itical to maintaining its appearance and to help ensure years of dependable service The following are suggested storage procedures Thoroughly clean all debris off the loader to prevent damage from rot...

Page 85: ...speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent...

Page 86: ...nt and safe operation practices when transporting the tractor and implement between locations By using good judgement and following safe transport procedures the possibility of accidents while moving...

Page 87: ...wer speed Be extremely cautious when the piece of equipment that you are towing is wider than the tractor tire width and or extends beyond your lane of the road OPS L 0032 The SMV Slow Moving Vehicle...

Page 88: ...2 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will b...

Page 89: ...alve Air in hydraulic system Cycle lift cylinders and bucket cylinders several times to free system of air Cylinder leaks internally Replace seals Faulty relief valve tractor Clean and replace relief...

Page 90: ...kit See Cylinder Service Improper hydraulic valve Repair or replace valve operation Excessive wear on bucket Bucket is riding on cutting Use boom FLOAT position or cutting edge edge instead of wear r...

Page 91: ...Maintenance Section 5 1 MAINTENANCE SECTION...

Page 92: ...the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death SL...

Page 93: ...severe laceration injuries if proper hand protection is not worn SG 37 Avoid contact with hot surfaces of the engine or muffler Use gloves and eye protection when servicing hot components Contact with...

Page 94: ...at rod and base ends of each lift and bucket cylinders NOTE Fully retract bucket to a comfortable height to grease bucket loader boom joint Do not reach or stand under a raised loader or attachment wi...

Page 95: ...r 3 After every ten hours of operation check all hardware and tighten where required 4 Replace hoses immediately if they are damaged by a cut or scrape extruded at the fittings or leaking Hydraulic oi...

Page 96: ...Hold cylinder tube 13 stationary and pull wire ring 14 out through slot 2 Pull shaft 1 with all assembled parts out of cylinder tube 13 Note Resistance will be felt until piston seal 8 slides over wir...

Page 97: ...haft and install lock nut 12 Tighten lock nut to 100 lbs 7 Lubricate piston wear ring 8 and piston seal 11 on piston o ring 7 and backup washer 6 on head and inside of cylinder tube 13 then carefully...

Page 98: ...Section 5 8 2011 Alamo Group Inc MAINTENANCE 1 Store loader with attachment securely attached 2 Place dust caps on hydraulic quick couplers 3 Do not remove attachment from stored loader 4 Do not allow...

Page 99: ...he grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply t...

Page 100: ...MAINTENANCE 2409TL 01 11 Maintenance Section 5 10 2011 Alamo Group Inc MAINTENANCE...

Page 101: ...MAINTENANCE 2409TL 01 11 Maintenance Section 5 11 2011 Alamo Group Inc MAINTENANCE...

Page 102: ...harges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the transportation cost f...

Page 103: ...iently to confine the employee to the protected area provided by the ROPS REQUIRED OF THE OPERATOR 1 Securely fasten seat belt if the tractor has a ROPS 2 Where possible avoid operating the tractor ne...

Page 104: ...2409TL SOM 01 11 P N F 4203C Printed U S A 2409TL LOADER...