RHINO 95HD, Operator'S Manual

Page 1: ...e and must be maintained with the unit at all times and the Safety and Operation Instructions contained in this manual before operating the equipment READ UNDERSTAND FOLLOW nnnnnnnnn mmmmmnnnnnn This...

Page 2: ...of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain The use of will fit parts will void your warranty and can cause catastrophic failure with possible injury or d...

Page 3: ...4 1 Pre Operation Check List Operating Directions Engine Speed 4 2 Controls Boom Swing Dipperstick Bucket 4 2 Operating Backhoe 4 3 Seat Adjustment Mounting and Dismounting Buckets 4 4 Placing the Sta...

Page 4: ...Safety Section 1 1 SAFETY SECTION 2004 Alamo Group Inc...

Page 5: ...backhoe Never allow a person to work under a raised bucket Never lift a person with backhoe Do not use bucket as a battering ram Always lower bucket to ground when not digging Never leave tractor una...

Page 6: ...n transporting the Equipment use the Power Unit flashing warning lights and follow all local traffic regulations Operate this Equipment only with a Tractor equipped with an approved roll over protecti...

Page 7: ...rt personnel should wear hard hats safety shoes safety glasses and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment PROLONGED EXPOS...

Page 8: ...ent at a slow speed in turns Increase the speed through the turn only after you determine that it is safe to operate at a higher speed Use extreme care and reduce your speed when turning sharply to pr...

Page 9: ...ately before or while operating the Power Unit and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment...

Page 10: ...e of the equipment and result in injury Always shut the Power Unit completely down place the transmission in park and set the parking brake before you or anyone else attempts to connect or disconnect...

Page 11: ...F3788 7 04 Safety Section 1 8 SAFETY SAFETY 2004 Alamo Group Inc...

Page 12: ...6 44897 2 DANGER Crushing Hazard 7 44898 1 OPERATION Boom Operation 8 44899 1 OPERATION Dipperstick Bucket Operation 9 44900 1 OPERATION Left Side Stabilizer Position 10 44901 1 OPERATION Right Side...

Page 13: ...egible Replacement decals are available from your dealer 5 44896 2 45970 4 44895 6 44897 3 44907 14 48280 SAFETY 45491 Do not attach backhoe to tractors which have 3 PT Quick Attaching Coupler Backhoe...

Page 14: ...F3788 7 04 Safety Section 1 11 SAFETY 10 44901 9 44900 12 44909 11 44908 1 50850 16 35674 5 13 50851 15 49696 7 44898 8 44899 SAFETY 49696 2004 Alamo Group Inc...

Page 15: ...l equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 Train the...

Page 16: ...INTRODUCTION SECTION Introduction Section 2 1 2004 Alamo Group Inc...

Page 17: ...safety alert symbol identifies important safety messages in this manual Observe and follow all safety messages to prevent personal injury Reference to left hand and right hand used in this manual ref...

Page 18: ...Spread down position 117 K Stabilizer Spread up position 67 Shipping Weight less bucket 1818 lbs Bucket Digging Force 5872 lbs Dipperstick Digging Force 3800 lbs Operating Pressure 2500 PSI NOTE See I...

Page 19: ...F3788 7 04 Introduction Section 2 4 SPECIFICATIONS INTRODUCTION INTRODUCT ION 2004 Alamo Group Inc...

Page 20: ...Assembly Section 3 1 ASSEMBLY SECTION 2004 Alamo Group Inc...

Page 21: ...2 1 2 nipple 19 3 4 x 3 4 elbow 18 and 3 4 x 2 nipple 20 to right tank port Point 3 4 x 3 4 elbow fitting 18 up 4 Install filter body without filter element to 3 4 nipple 20 Be sure oil flow arrow on...

Page 22: ...connecting backhoe hydraulics to tractor so stabilizers can be activated Position backhoe to achieve 90 and 15 18 inch height as described in figures 3A 3B 5 Join support braces 1 2 front center link...

Page 23: ...h pin from tractor If required insert bushing 8 9 or 22 into center front link 5 to match tractor clevis pin diameter CAUTION Upper connecting point where backhoe fastens to tractor is under high load...

Page 24: ...Operation Section 4 1 OPERATION SECTION 2004 Alamo Group Inc...

Page 25: ...d at which backhoe operates is dependent on tractor PTO RPM Use a moderate engine speed to start and increase it as your experience permits CONTROLS The backhoe has two major control levers Boom Swing...

Page 26: ...g bucket toward operator with down pressure on it As dipperstick approaches operator the dipperstick and bucket controls can be operated together to close bucket and trap material At end of stroke lif...

Page 27: ...des for the widest stabilizer stance and lowest center of gravity Raising the wheels off the ground will not only reduce stability and digging depth but impair performance and impose unnecessary stres...

Page 28: ...bracket located on bucket cylinder when transporting backhoe During backhoe operation position SMV sign on bracket located on tractor REMOVAL FROM TRACTOR STORAGE Backhoe is self assisting during ins...

Page 29: ...MAINTENANCE SECTION Maintenance Section 5 1 2004 Alamo Group Inc...

Page 30: ...for wear or damage and replace if necessary CYLINDER ASSEMBLY NOTE Be careful not to damage seals and o rings on edges or holes in cylinder tube Inspect and remove burrs and sharp edges if necessary b...

Page 31: ...slowly for a short time before placing unit under full load Fully cycle backhoe through all movements several times to purge air from the system HYDRAULIC HOSES WARNING Escaping hydraulic fluid under...

Page 32: ...ittings thoroughly before using grease gun Lubricate all 27 grease fittings at least twice daily See chart for locations once at the beginning of operation and again approximately half way through the...

Page 33: ...n center position 18 19 21 25 POSSIBLE CAUSE CORRECTIVE ACTION 1 Low oil level in reservoir Fill reservoir to proper level 2 No oil supply to machine Coupler not fully engaged 3 Air in system Purge al...

Page 34: ...cylinder ports are plugged Check restrictors for debris and clean See Fig 11 item 3 31 Hoses plumbed incor rectly Check hose plumbing See Fig 11 32 Excessive hydraulic pressure due to tractor mechani...

Page 35: ...th rubber mallot to align sections evenly against rods 8 Torque stud nuts evenly 15ft Lbs SPOOL SEAL REMOVAL 1 Remove handle assembly Center two sections Remove clevis pin from spool 2 Remove bonnet a...

Page 36: ...RINGS EXHAUST O RING LOAD CHECK EXHAUST O RING 6B ROD END DIPPERSTICK CYLINDER 6A BASE END DIPPERSTICK CYLINDER 5B ROD END BUCKET CYLINDER 5A BASE END BUCKET CYLINDER 4B BASE END RIGHT STABILIZER CYL...

Page 37: ...MAINTENANCE MAINTENANCE F3788 7 04 Maintenance Section 5 9 2004 Alamo Group Inc...

Page 38: ...2 1066 1181 1444 1224 1496 1658 2027 5 8 11 126 139 171 188 168 185 228 251 NOTE These values apply to fasteners as received from the supplier dry or when lubricated with normal engine oil They do not...

Page 39: ...able amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the transportation cost for the goods or part s fr...

Page 40: ...o abuse or mis use and have been properly maintained as noted NOTE properly maintained specifically includes but is not limited to A Regular lubrication B Using proper amounts of correct hydraulic flu...

Page 41: ...nfine the employee to the protected area provided by the ROPS REQUIRED OF THE OPERATOR 1 Securely fasten seatbelt if the tractor has a ROPS 2 Where possible avoid operating the tractor near ditches em...

Page 42: ...95HD SOM 7 04 Printed U S A P N F 3788...