RHINO TW120, Operator'S Manual

Page 1: ...446 5158 E mail parts servis rhino com This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the...

Page 2: ...f this manual before operating this equipment Do not allow anyone to operate this equipment who has not fully read and understood this manual Contact your Dealer to explain any instructions that you d...

Page 3: ...anual or if you have any questions concerning safety of operation contact your supervisor dealer or Alamo Group Ag If you would like a VHS video tape of the video please email AEMVideo alamo group com...

Page 4: ...___________________________________________ City _______________________________ State ______________________________ Zip Code ___________________________ Mower Model __________________________Serial...

Page 5: ...operator is responsible for keeping clear of such hazards PRE DELIVERY SERVICE CHECK AND ADJUST OR LUBRICATE AS REQUIRED See Operator s Manual for Details Inspection Performed Warranty and Safety Pro...

Page 6: ...POINTS 2 4 Operating Noise Level Sound Pressure 2 4 Warranty information 2 4 RHINO LIMITED WARRANTY 2 5 ASSEMBLY SECTION 3 1 DEALER SETUP INSTRUCTIONS 3 2 A FRAME ASSEMBLY LIFT TYPE 3 2 TAIL WHEEL ASS...

Page 7: ...or Pre Operation Inspection Service 4 20 Mower Pre Operation Inspection Service 4 21 Cutting Component Inspection 4 24 Blade Bolt Inspection 4 26 DRIVING THE TRACTOR AND IMPLEMENT 4 29 Starting the Tr...

Page 8: ...NE YOKE REMOVAL INSTRUCTIONS 5 10 BLADE SERVICING 5 10 BLADE SHARPENING 5 11 BLADE CARRIER REMOVAL 5 11 BLADE REMOVAL 5 13 Blade Bolt Inspection 5 14 BLADE TIMING AND ROTATION 5 15 BLADE TIMING PROCED...

Page 9: ...Safety Section 1 1 2011 Alamo Group Inc SAFETY SECTION...

Page 10: ...his equipment Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result i...

Page 11: ...ation can cause fatigue STOP and REST GENERAL OPERATING SAFETY VISIBILITY CONDITIONS WHEN MOWING OPERATE IN DAYLIGHT or with lights that gives at least 100 yards clear visibility BE ABLE TO SEE and id...

Page 12: ...cking collar to ensure it freely slides on PTO shaft SECURELY seat yoke locking balls in PTO shaft groove PUSH and PULL DRIVELINE on both the tractor and implement PTO SHAFTS to ensure it is SECURELY...

Page 13: ...from mechanical or hydraulic failure or inadvertent Control Lever movement TO AVOID EQUIPMENT FALLING while working near or under lifted wings components and implements raised by 3 Pointed tractor hit...

Page 14: ...1 MARK objects that cannot removed 2 AVOID these objects when mowing HIGH GRASS and WEED AREA INSPECTION INSPECT for and REMOVE any hidden large debris MOW at Intermediate height INSPECT and remove r...

Page 15: ...n STOP MOWING immediately if blades strike heavy objects fixed structures metal guard rails and con crete structures 1 BLADES CAN FAIL from impact and objects can be thrown with great velocity 2 INSPE...

Page 16: ...Y start tractor while seated in tractor seat ALWAYS BUCKLE UP seat belt when operating tractor and equipment ONLY OPERATE tractor and equipment while seated in tractor seat NEVER ALLOW RIDERS on tract...

Page 17: ...ssing ALWAYS REPLACE GUARDS that have been removed for service or maintenance Do Not use PTO or PTO guard as a step TO AVOID broken driveline during operations CHECK driveline for proper length betwee...

Page 18: ...STAY AWAY and KEEP HANDS FEET and BODY AWAY from rotating blades drivelines and parts until all moving elements have stopped DO NOT put hands or feet under mower decks STOP rotating BLADES disengage...

Page 19: ...nnecting lines or working on the system REMOVE and replace hose if you suspect it leaks Have dealer test it for leaks HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND W...

Page 20: ...8 0808 for identify buried utility lines FIRE PREVENTION GUIDELINES while Operating Servicing and Repairing Mower and Tractor to reduce equipment and grass fire Risk EQUIP Tractor with a FIRE EXTINGUI...

Page 21: ...JUST your operating position mirrors and implement transport for clear vision for traveling and traffic conditions PREPARE IMPLEMENT FOR TRANSPORTING OR TOWING DISENGAGE PTO RAISE MOWER REMOVE any cut...

Page 22: ...W manufacturer s instructions in handling oils solvents cleansers and other chemical agents DO NOT change any factory set hydraulic calibrations to avoid component or equipment failures DO NOT modify...

Page 23: ...uttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Rhino specifications Non genuine will fit parts do not consistently meet these specificat...

Page 24: ...promote safe operation Damage to the decals may occur while in shipping use or reconditioning Rhino cares about the safety of its customers operators and bystanders and will replace the safety decals...

Page 25: ...85892 1 NAME TW120 Small 13 D302 2 LOGO Rhino Logo 4 7 8 x 6 1 2 14 03200347 REFLECTOR SMV Sign 15 00760657 1 IMPORTANT Rhino Genuine Parts Rotary Mower 16 nfs 1 SER PLT Serial Number Plate 17 D401 1...

Page 26: ...promote safe operation Damage to the decals may occur while in shipping use or reconditioning Rhino cares about the safety of its customers operators and bystanders and will replace the safety decals...

Page 27: ...arge 13 00785892 1 NAME TW 120 Small 14 D302 2 LOGO Rhino 4 7 8 x 6 1 2 15 03200347 1 REFLECTOR SMV Sign 16 00760657 1 IMPORTANT Rhino Genuine Parts 17 nfs 1 SER PLT Serial Number Plate 18 D401 1 INST...

Page 28: ...SAFETY TW120 01 11 Safety Section 1 20 2011 Alamo Group Inc SAFETY Decal Description...

Page 29: ...SAFETY TW120 01 11 Safety Section 1 21 2011 Alamo Group Inc SAFETY...

Page 30: ...SAFETY TW120 01 11 Safety Section 1 22 2011 Alamo Group Inc SAFETY...

Page 31: ...SAFETY TW120 01 11 Safety Section 1 23 2011 Alamo Group Inc SAFETY...

Page 32: ...SAFETY TW120 01 11 Safety Section 1 24 2011 Alamo Group Inc SAFETY...

Page 33: ...SAFETY TW120 01 11 Safety Section 1 25 2011 Alamo Group Inc SAFETY...

Page 34: ...SAFETY TW120 01 11 Safety Section 1 26 2011 Alamo Group Inc SAFETY...

Page 35: ...SAFETY TW120 01 11 Safety Section 1 27 2011 Alamo Group Inc SAFETY...

Page 36: ...SAFETY TW120 01 11 Safety Section 1 28 2011 Alamo Group Inc SAFETY...

Page 37: ...ct the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or mainta...

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Page 40: ...dditional precautions may be necessary or some instructions may not apply depending on equipment attachments and conditions at the worksite or in the service area The manufacturer has no direct contro...

Page 41: ...icates a property damage message DANGER WARNING CAUTION NOTICE A Word To The User Operator It is YOUR responsibility to read and understand the safety manual and the manufacturer s manuals before oper...

Page 42: ...ic areas such as parks and cemeteries The Industrial Agricultural Mower Sickle Bar Flail Rotary Boom Folding Wing Rotary Agricultural Disc Mower Types Disc mowers are designed and equipped to cut hay...

Page 43: ...r and tractor Have operational training with mower and tractor Take advantage of training programs offered in your area Ask your equipment dealer or supervisor to explain things you do not understand...

Page 44: ...From Fire And Explosion Set the parking brake shut the mower and tractor engine down and remove the key while filling the fuel tank Use extra caution when fueling a hot engine Never smoke while fuelin...

Page 45: ...ting Follow A Safety Program Know The Rules Most employers have rules governing operation and maintenance of equipment Before you start work at a new location check with your supervisor or the safety...

Page 46: ...and unloading the mower Keep Children Away from Equipment No Riders Shut Down Unattended Equipment Keep Bystanders Away Follow A Safety Program Know The Equipment Read and understand the DANGER WARNI...

Page 47: ...t all guards and shields are in place and that all equipment is in good operating condition This includes PTO driveline gearbox and implement guards and shields that are used for operator protection C...

Page 48: ...for anyone under on or near the equipment Clear everyone from these areas Sound a warning Remove or Mark Debris and Obstacles Walk Around the Worksite Deep mud Wet spots Soft soil Rough spots Power l...

Page 49: ...t or engagement problems Check the equipment for excessive vibration and unusual noises Check Instruments and Controls Start Only from Operator s Seat Use ROPS and Seat Belt Use a Do Not Operate Tag D...

Page 50: ...e Guards and Shields Pull type hitch mounted mowers Refer to mower and tractor manufacturers manuals Remove three point hitch quick coupler if equipped Attach only to drawbar hitch Adjust tractor draw...

Page 51: ...e within 300 ft 92 m of an operating rotary mower or within 100 ft 30 M of a properly equipped disc mower Rotating Blades Keep Away Do Not Operate a Damaged Mower Operate Safely Mower shielding is des...

Page 52: ...rass and under smooth terrain conditions Use slower ground speed for mowing in rough sloping or unfamiliar terrain Disc mowers are designed to use faster ground speeds for operating in fields clear of...

Page 53: ...s And Risks Check for overhead obstructions with raised wing or boom mowers to avoid serious injury or death by contact with Electrical power lines and apparatus Low tree limbs Other overhead obstruct...

Page 54: ...ront end toward the ditch Avoid Hitting Obstructions Keep Bystanders Away from Mowing Area 300 ft 92 m Operate Safely Raised wing and boom mower ditch bank operations may reduce the mower s thrown obj...

Page 55: ...ly Road Transport Safety Practices Before operating on public roads Refer to tractor and mower manufacturers operator s manuals for instructions Explain the instructions to those users or operators wh...

Page 56: ...ant habit Properly shutting down a tractor and mower can prevent accidents from occurring when the mower is left unattended Shut down the mower following the specific procedures in the manufacturer s...

Page 57: ...all the instruction messages on the machine Maintenance can be hazardous unless performed properly Be sure you have the necessary skill information correct tools and equipment to do the job WARNING D...

Page 58: ...asses goggles or a face shield They provide eye protection from fluids under pressure during grinding and while servicing batteries Protection is also needed from flying debris liquids and loose mater...

Page 59: ...locking devices before working near or underneath a wing mower Relieve pressure before disconnecting or disassembling any pressurized system Block or relieve spring pressure before disassembling any...

Page 60: ...you use are in good repair Never use jacks with cracked bent or twisted parts Never use frayed twisted or pinched cables Never use bent or distorted hooks Ventilate Work Area Use Proper Support for R...

Page 61: ...ing the hydraulic system loosen the filler cap slowly and remove it gradually Never reset any relief valve in the hydraulic system to a pressure higher than recommended by the manufacturer Wear Eye Pr...

Page 62: ...thest ground point away from the battery Never make the final connection at the starter or dead battery sparks may ignite the explosive gases present at the battery When disconnecting cables after jum...

Page 63: ...ted speed Most agricultural tires are rated for 20mph maximum speed Avoid Tire Explosion Perform Maintenance Safely Complete Service And Repairs Before Machine Is Released Tighten all bolts fittings a...

Page 64: ...ace damaged blades Inspect the mower blade s daily or after hitting any solid object If a mower blade becomes damaged bent gouged cracked or worn more than 25 percent of the original size it should be...

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Page 66: ...manuales de repuesto a su empleador al concesionario de los equipos o directamente al fabricante Guarde este manual de seguridad y los manuales del fabricante con la m quina en todo momento Lea y aseg...

Page 67: ...e de da os a la propiedad NOTICE PELIGRO ADVERTENCIA PRECAUCI N AVISO DANGER WARNING CAUTION Palabras para el usuario operador Es SU responsabilidad leer y asegurarse de comprender el manual de seguri...

Page 68: ...d industrial para agricultura Barra en forma de hoz Triturador Giratorio Aguil n Giratorio con lateral plegable Tipos de cortadora de c sped de disco para agricultura Las cortadoras de c sped de disco...

Page 69: ...Aproveche los programas de capacitaci n que se ofrecen en su zona Solic tele al distribuidor de equipos o al supervisor que le explique cualquier informaci n que no comprenda Explique las instruccion...

Page 70: ...l motor de la cortadora y del tractor y retire la llave mientras llena el dep sito de combustible Tenga precauci n adicional cuando carga combustible en un motor caliente Nunca fume mientras carga com...

Page 71: ...empleadores tienen reglas que rigen la operaci n y el mantenimiento de los equipos Antes de comenzar a trabajar en una ubicaci n nueva verifique con el supervisor o con el coordinador de seguridad Av...

Page 72: ...uipos No lleve pasajeros Apague los equipos cuando est n sin vigilancia Mantenga a las personas ajenas alejadas Cumplimiento del programa de seguridad Conozca los equipos Lea y aseg rese de comprender...

Page 73: ...os los escudos y guardas est n en su lugar y que todos los equipos se encuentren en buenas condiciones de funcionamiento Esto incluye la l nea motriz de la TDF la caja de engranajes y las guardas y es...

Page 74: ...zonas Haga sonar una advertencia Retire o marque los residuos y obst culos Recorra a pie alrededor del lugar de trabajo Localice y evite Agujeros Desmoronamientos Obst culos tocones Excavaciones Agua...

Page 75: ...che de la l nea motriz Verifique los equipos en busca de vibraciones excesivas y ruidos anormales Revise los instrumentos y controles Arranque nicamente desde el asiento del operador Use el ROPS y el...

Page 76: ...montadas en enganche tipo de tiro Consulte los manuales de los fabricantes de la cortadora y del tractor Retire el acople r pido del enganche de tres puntos si est instalado Inst lelo nicamente al en...

Page 77: ...hasta 300 pies 92 m de distancia Nunca debe haber personas ajenas a menos de 300 pies 92 m de una cortadora giratoria en funcionamiento o a menos de 100 pies 30 m de una cortadora de disco correctame...

Page 78: ...Use una velocidad de desplazamiento menor par acortar en terreno irregular con pendientes o no muy conocido Las cortadoras de disco est n dise adas para usar velocidades de desplazamiento mayores cuan...

Page 79: ...l n Peligros y riesgos de obstrucciones elevadas Verifique en busca de obstrucciones elevadas con las cortadoras que tienen el lateral o el aguil n elevado para evitar lesiones graves o la muerte por...

Page 80: ...montaje lateral o con aguil n el extremo delantero del tractor puede desviarse hacia la zanja Operaci n con seguridad Los trabajos en orillas de zanjas con aguil n y lateral elevado pueden reducir la...

Page 81: ...e en caminos Antes de operar en la v a p blica Consulte los manuales del operador de los fabricantes de la cortadora y del tractor para ver instrucciones Explique las instrucciones a los usuarios u op...

Page 82: ...en un h bito El apagado correcto de un tractor y una cortadora de c sped puede ayudar a evitar accidentes cuando la cortadora est sin vigilancia Apague la cortadora siguiendo los procedimientos espec...

Page 83: ...e la m quina El mantenimiento puede ser peligroso si no se realiza correctamente Aseg rese de tener las habilidades necesarias la informaci n y las herramientas y equipos correctos para realizar el tr...

Page 84: ...antiparras o protecci n facial Proporcionan protecci n ocular para fluidos bajo presi n mientras se esmerila y se realizan servicios a las bater as Tambi n es necesaria protecci n contra residuos l qu...

Page 85: ...tes de trabajar cerca o debajo de una cortadora con laterales Alivie la presi n antes de desconectar o desarmar un sistema presurizado Bloquee o alivie la presi n de los resortes antes de desarmar un...

Page 86: ...rcidos o pellizcados Nunca use ganchos doblados o deformados Ventile la zona de trabajo Use un apoyo adecuado para los equipos elevados Retire la llave y lea el manual de mantenimiento Pr cticas de se...

Page 87: ...afloje la tapa de llenado con lentitud y ret rela gradualmente Nunca restablezca una v lvula de alivio del sistema hidr ulico a una presi n mayor que la recomendada por el fabricante Use protecci n oc...

Page 88: ...spas pueden encender gases explosivos presentes en la bater a Cuando desconecta cables despu s de un arranque con puente retire los cables en el orden inverso al de la conexi n es decir la conexi n fi...

Page 89: ...32 km h Evite la explosi n de los neum ticos Realizaci n de mantenimiento con seguridad Servicio y reparaciones completas antes de liberar la m quina Apriete todos los pernos accesorios y conexiones c...

Page 90: ...ellos Sustituya las hojas da adas Inspeccione las hojas de la cortadora diariamente o despu s de golpear alg n objeto s lido Si una hoja de la cortadora de c sped se da a est doblada agujereada rajada...

Page 91: ...Introduction Section 2 1 2011 Alamo Group Inc INTRODUCTION SECTION...

Page 92: ...ive in preventing thrown objects The possibility of injury and property damage from this hazard can be substantially reduce by selecting proper shielding maintaining the mower and shielding in good op...

Page 93: ...tumps and similar immovable objects These Mowers are attached to the tractor using 3 point Cat II III or Cat II III quick Hitches Standard equipment includes driveline shields clutch shields and front...

Page 94: ...ations Warranty information In addition to the standard Limited Warranty shown on the facing page Rhino also provides 1 A FIVE YEAR 60 months LIMITED WARRANTY on GEARBOX components provided they have...

Page 95: ...rchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is res...

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Page 97: ...Assembly Section 3 1 2011 Alamo Group Inc ASSEMBLY SECTION...

Page 98: ...ied A FRAME ASSEMBLY LIFT TYPE 1 Insert bushing 5 into lower end of each A Frame half 1 2 Position each A Frame half so the large hole in the top is towards the tractor Install 3 4 x 2 bolt 10 with Fl...

Page 99: ...M QTY DESCRIPTION 1 1 A Frame RH 2 1 A Frame LH 3 2 Brace 4 2 Brace 5 6 Bushing 1 1 8OD x 9 16 Lg 6 1 Nut 7 2 Spacer 8 2 Bolt 9 1 Bolt 10 2 Bolt 11 9 Nut 12 8 Washer 13 1 Spacer 14 2 Bolt 15 1 Bolt 16...

Page 100: ...4 and Locknut 5 3 Install 1 2 x 1 1 2 Bolts 6 through Beam Support Weldment 2 and Bracket 3 Install through pair of holes which will give approximate desired cutting height Install Locknut 7 The Compo...

Page 101: ...ver these Dim may vary slightly if needed to help level the Mower Deck from side to side NOTE Axle arms may be moved on the main tube to the desired wheel tread but it is always recommended that wheel...

Page 102: ...is on the low side of the cutter This cannot be done until the weight of the cutter is removed from the axle arm by placing a jackstand underneath the cutter and putting the hydraulic valve in the flo...

Page 103: ...l the Hydraulic Cylinder FIGURE Asm R 0187 or the manual Ratchet Lift Screw 1 x2 3 4 FIGURE Asm R 0187 between the Axle Center Lug and the Lug directly behind the Center Gearbox Tighten all Bolts secu...

Page 104: ...d 1 Attach the slip clutch end of the driveline to the gearbox input shaft securely Make certain that the slip clutch is fully onto the input shaft splines Tighten the locknuts 2 alternately until the...

Page 105: ...all Bearing Assembly with snap ring facing Jackshaft Bearing should be rigidly attached to jackshaft when shipped If not apply loctite 609 between shaft and bearing to lock in place CV JACKSHAFT SUPPO...

Page 106: ...ing cone FRONT AND REAR DEFLECTORS Standard Equipment CHAIN GUARDS Optional Equipment at extra cost Front and Rear rubber fabric Deflectors are Standard Equipment and Front and Rear Chain Guards are o...

Page 107: ...nd Rear Chain Guards Optional Equipment are recommended for higher than normal usage 100 hours or more per year and will provide protection from thrown objects with careful operation Chain Guards must...

Page 108: ...hain 4 to hitch ears 6 through lower holes 7 using bolts nuts and lockwashers 8 Tighten securely Install chain lugs 3 on either side of tractor top link mounting 5 using bolt or pin of required diamet...

Page 109: ...Operation Section 4 1 2011 Alamo Group Inc OPERATION SECTION...

Page 110: ...section of the Operator s Manual is designed to familiarize instruct and educate safe and proper mower use to the operator Pictures contained in this section are intended to be used as a visual aid to...

Page 111: ...Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety...

Page 112: ...Quick Hitch Semi Mount 3 Point Hitch CAT II III Hydraulics Optional Pull Type Mower Drawbar 14 extended length safety chain attachment point Hydraulics Optional Front End Weight As needed to maintain...

Page 113: ...ing on the hitch category certain size pins are used to attach the mower to the tractor Quick Hitch requires 1 7 16 diameter lower pin and 1 1 4 diameter upper pin CATII hitches require 1 1 8 lower pi...

Page 114: ...oint must be extended past the main bar to allow for turning without binding the clevis and bar Lift arm stabilizers must be used with this type of drawbar to prevent the mower from swaying from side...

Page 115: ...over running clutch and its installation if needed OPS R 0066_A DO NOT use a PTO adapter to attach a non matching Implement driveline to a Tractor PTO Use of an adapter can double the operating speed...

Page 116: ...ver allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they...

Page 117: ...ate the hydraulic remote control levers Before starting the tractor ensure the following Conduct all pre start operation inspection and service according to the tractor operator s manual Make sure all...

Page 118: ...et of holes of A frame lift lugs Insert hitch pin through the lug and arm holes and insert retaining pin into hitch pin Walk around to opposite side and repeat procedure for remaining lift arm and hit...

Page 119: ...the tractor s 3 point lift until the three Quick Hitch hooks are lower than the implements hitch pins Carefully back the tractor to align the Quick Hitch hooks under the implement s hitch pins 3 Slowl...

Page 120: ...a 1 locknut 4 The bolt and locknut should be tightened securely to support the tongue properly without springing or breaking the clevis Never attach mower to the tractor with a pin not having a nut 5...

Page 121: ...ntain this height when raising and lowering the mower 3 Shut down the tractor and remove the key 4 Level the mower deck front to rear by extending or retracting the 3 point top link 6 SETTING THE MOWE...

Page 122: ...lem with the hydraulic 3 Point lift maintaining a set height or when a constant preadjusted cut height is required See check chains in the Assembly Section for equipping the tractor and mower with thi...

Page 123: ...allow the mower to cut the grass twice and can result in a more even cut and improved distribution of the cut material IMPORTANT Adjust the leveling rods the same amount and maintain equal tension in...

Page 124: ...driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement S3PT 17 Before operating the Implement check to make sure the Impl...

Page 125: ...ure With the driveline attached position the mower to the point where the telescoping driveline is at its maximum extension Completely shut down the tractor and secure in position Mark the inner drive...

Page 126: ...a hard left turn until there is approximately a 1 clearance between the left rear tractor tire and mower frame or tongue Stop and completely shut down the tractor Place the tractor in Park and apply t...

Page 127: ...e avoided OPS U 0029 Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement Never work on the Implement with the tractor PTO driveline connected and runni...

Page 128: ...daily service and inspection Tire condition air pressure Wheel lug bolts Steering linkage PTO shield SMV sign is clean and visible Tractor s lights are clean and functional Tractor Seat belt is in goo...

Page 129: ...the equipment with the operator s manual inside Ensure all safety signs are in place and legible Replace missing damaged and illegible decals OPS U 0011 Perform scheduled lubrication as detailed in th...

Page 130: ...sibility of injury or death from thrown objects entanglement or blade contact SGM 3 Lift Type Ensure the tailwheel beam position support bolts are properly installed and tightened Pull and Semi Mount...

Page 131: ...n rotary balance during operation Ensure carrier hub nut is tightened with the cotter pin inserted and spread Ensure the blade carriers are properly timed to avoid blade contact during operation See i...

Page 132: ...OPERATION TW120 01 11 Operation Section 4 24 2011 Alamo Group Inc OPERATION 8 3 Cutting Component Inspection Inspect blade pan and blade assembly for the following OPS U 0031...

Page 133: ...nt structural damage caused by loose hardware tighten gearbox mounting hardware as specified Check the fastener torque after first 8 hours of use and every 50 hours thereafter Inspect the Blades daily...

Page 134: ...BOLTS on the Blades IMMEDIATELY if either blade bolts has Visible cracks or If the recessed area on blade bolt is worn off or If Blade Bolt has gouges or chipped areas Failure to replace abnormally w...

Page 135: ...lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering lin...

Page 136: ...ty decals are in place and legible The tongue hitch connection bolts pins are tight There are no cracks in tongue or hitch The tow chain is secured to the tractor mower The hydraulic cylinders pins ar...

Page 137: ...for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics...

Page 138: ...ed together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disengag...

Page 139: ...ould never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If the power steering or engine ceases operating stop the tr...

Page 140: ...serious damage to the tractor and mower drive by pushing the PTO into the tractor and through the support bearings or downward onto the PTO shaft breaking it off Damage resulting from over collapse of...

Page 141: ...RACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manuals...

Page 142: ...gine speed and disengage the PTO Wait for all mower rotating motion to stop then raise the mower and move the tractor and implement off the object Inspect the area and remove or mark the location of t...

Page 143: ...spread cut material better reduce streaking and make the final cut more uniform SRM 01 10 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the area is clear of bystanders a...

Page 144: ...ate and control the tractor and mower The correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowin...

Page 145: ...ever mow an area that you have not inspected and removed debris or foreign material SGM 08 Follow these guidelines to reduce the risk of equipment and grass fires while operating servicing and repairi...

Page 146: ...ld cause serious injury or even death from objects thrown from the Blades SRM 07 Large dense or wet vegetation may need to be mowed in two or more passes to achieve a uniform cut In such conditions ra...

Page 147: ...to REMOVE potential THROWN OBJECT HAZARDS 6 NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire rocks posts curbs guardrails or ground while mowing ROTARY MOWERS CAN THROW OBJECTS 300 FEET OR MORE...

Page 148: ...k the tractor on a level surface place the transmission in park or neutral and apply the parking brake lower the attached implement to the ground shut down the engine remove the key and wait for all m...

Page 149: ...ion on the top link hitch pin When the pin is loose and easy to rotate remove the pin from the mower Next remove both lower hitch pins Pull Type Mower To disconnect the mower first relieve hydraulic p...

Page 150: ...veline clutches slip when an obstacle or heavy load is encountered to avoid mower and or tractor damage If the mower sits outside for an extended period of time or is exposed to rain and or humid air...

Page 151: ...13 1 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and implement on public roadways The tractor must be equipped with all required safety warning featur...

Page 152: ...ights and brake tail lights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most older...

Page 153: ...locations as specified by the tractor manufacturer Arrange the chains so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fast...

Page 154: ...ged Mower pan Repair or replace as necessary Uncut Material Excessive ground speed Reduce ground speed RPM too low Use full PTO speed Refer to your tractor operator s manual Improper blade for directi...

Page 155: ...tions too wet for cutting Allow grass to dry before cutting Slow Blades unable to cut that part of ground speed of tractor but keep grass pressed down by path of engine running at full PTO wpm tractor...

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Page 157: ...Maintenance Section 5 1 2011 Alamo Group MAINTENANCE SECTION...

Page 158: ...FOLLOW manufacturer s instructions in handling oils solvents cleansers and other chemical agents DO NOT change any factory set hydraulic calibrations to avoid component or equipment failures DO NOT mo...

Page 159: ...operating conditions Severe or unusual conditions may require more frequent lubrication Use Multi Purpose Gear Oil P N 00786250 when required in Gearbox Use N L G I 2 grease for all locations designat...

Page 160: ...MAINTENANCE TW120 01 11 Maintenance Section 5 4 2011 Alamo Group MAINTENANCE...

Page 161: ...MAINTENANCE TW120 01 11 Maintenance Section 5 5 2011 Alamo Group MAINTENANCE...

Page 162: ...stance two people and proper lifting techniques when connecting or installing the driveshaft to reduce the possibility of back injuries The Drivelines and U Joints should be inspected each morning bef...

Page 163: ...Section 5 7 2011 Alamo Group MAINTENANCE EXTENDED LUBE LEVER LOCATION INTERVAL ACTION PUMPS Cross Bearings 8 Hours 2 3 Telescoping Tube 8 Hours 6 8 Shield Bearings 50 Hours 1 2 End Spider Hub 20 Hours...

Page 164: ...of abnormal wear bent or twisted shafts or cracks in the shafts or tubes Check to see that the Drivelines telescope easily If the Drivelines do not telescope properly or show signs of abnormal wear th...

Page 165: ...MNT R 0038 To assemble outer CV driveline grease yoke groove and inner profile tube Attach bearing ring on groove with recesses facing profile tube Slide on half shield with cone Turn cone until it e...

Page 166: ...t or broken blade with new blades NEVER ATTEMPT TO STRAIGHTEN OR WELD ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THRO...

Page 167: ...om falling when the blades and or carrier are being serviced Do not heat or weld on hard surface blades as this can alter material strength causing blades to fail in a hazardous manner that could caus...

Page 168: ...e bushings should be replaced Bushings can be removed by cutting bushing head where it is welded to carrier bar Once head is removed bushing can be pressed out of bar Clean and grind top of blade bar...

Page 169: ...ier with one hand while pulling and pushing with the other hand to try to rock or oscillate the blade carrier If the carrier is loose retighten the retaining nut before operating the mower Always rech...

Page 170: ...BOLTS on the Blades IMMEDIATELY if either blade bolts has Visible cracks or If the recessed area on blade bolt is worn off or If Blade Bolt has gouges or chipped areas Failure to replace abnormally wo...

Page 171: ...ey will not collide while rotating BLADE TIMING PROCEDURE 1 Raise the mower to minimum height to allow sufficient clearance between the mower deck and ground to visually inspect blade carriers 2 Compl...

Page 172: ...this tightness will change the torque rating and could cause premature failure The slip clutch should be checked periodically and adjusted to compensate for wear The lining plates are 1 8 thick when n...

Page 173: ...Place driveline in storage position resting on bracket 6 Store the cutter in a clean dry place with the cutter housing resting on blocks 7 Use spray touch up enamel where necessary to prevent rust and...

Page 174: ...MAINTENANCE TW120 01 11 Maintenance Section 5 18 2011 Alamo Group MAINTENANCE...

Page 175: ...rtadoras RHINO usan balanciadas y componentes de systema seleccionado para los portadores de cuchillas cuchillas eje de cortar navaja suspensiones de navajas los rodillos los componentes de l nea motr...

Page 176: ...s limpiadores y otros agentes qu micos NO cambie ninguna calibraci n hidr ulica de f brica para evitar fallas de los componentes o equipos NO modifique o altere el implemento las funciones o component...

Page 177: ...ici n de conducci n los espejos y el transporte del implemento para tener una visi n clara para condiciones de conducci n y tr nsito PREPARE EL IMPLEMENTO PARA EL TRANSPORTE O EL REMOLQUE DESAPLIQUE E...

Page 178: ...ar cables de servicios subterr neos PAUTAS DE PREVENCI N DE INCENDIOS durante la operaci n reparaci n y servicio de la cortadora y el tractor a fin de reducir el riesgo de incendio del equipo y de la...

Page 179: ...POR PENETRACI N DE FILTRACIONES DE ACEITE HIDR ULICO DE ALTA PRESI N NO OPERE el equipo con filtraciones de aceite o combustible MANTENGA todas las mangueras hidr ulicas l neas y conexiones en BUEN E...

Page 180: ...se han quitado para tareas de reparaci n o mantenimiento PARA EVITAR que la l nea de conducci n se rompa durante las operaciones VERIFIQUE que la l nea de conducci n tenga el largo adecuado entre el e...

Page 181: ...LO ENCIENDA el tractor sentado en el asiento del tractor SIEMPRE ABR CHESE el cintur n de seguridad al operar el tractor y los equipos S LO OPERE el tractor y el equipo sentado en el asiento del tract...

Page 182: ...ntacto con objetos pesados estructuras fijas guardarrailes de metal y estructuras de cemento 1 LAS CUCHILLAS PUEDEN FALLAR con el impacto y los objetos pueden ser arrojados a gran velocidad 2 INSPECCI...

Page 183: ...2 EVITE estos objetos cuando use la cortadora INSPECCI N DEL REA PARA DETECTAR HIERBA ALTA Y MALEZAS INSPECCIONE Y QUITE cualquier residuo oculto de gran tama o PASE LA CORTADORA a una altura interme...

Page 184: ...llas mec nicas o hidr ulicas o por un movimiento inesperado de la palanca de control PARA EVITAR LA CA DA DEL EQUIPO al trabajar cerca o debajo de los componentes o implementos elevados por un enganch...

Page 185: ...rre del yugo en la muesca del eje de PTO PRESIONE y JALE DE LA L NEA DE CONDUCCI N del EJE DE TOMA DE FUERZA PTO del tractor y del implemento para asegurarse de que est n FIRMEMENTE SUJETADOS PARA EVI...

Page 186: ...OPERACI N GENERAL CONDICIONES DE VISIBILIDAD AL USAR LA CORTADORA OPERE LA CORTADORA CON LUZ SOLAR o con luz que aporte una visibilidad n tida de m s de 90 metros 100 yardas DEBE PODER VISUALIZAR e i...

Page 187: ...producir al operar este equipo Indica una situaci n peligrosa inminente que de no ser evitada OCASIONAR la MUERTE O UNA LESI N MUY GRAVE Indica una situaci n peligrosa inminente que de no ser evitada...

Page 188: ...Secci n de Seguridad 1 1 2011 Alamo Group Inc SECCI N DE SEGURIDAD...

Page 189: ......

Page 190: ...rte por electrocuci n y que el operador es responsable de evitar dichos riesgos SERVICIO ANTES DE LA ENTREGA VERIFIQUE Y AJUSTE O LUBRIQUE SEG N SEA NECESARIO Consulte los detalles en el Manual del Op...

Page 191: ...erador de la Cortadora Manual de Seguridad del Operador de la Cortadora AEM Nombre del solicitante Tel fono Direcci n del solicitante Ciudad Estado C digo postal Modelo de cortadora N mero de serie Fe...

Page 192: ...na pregunta acerca de la operaci n segura comun quese con su supervisor con el distribuidor o con Alamo Group Ag Si desea recibir una copia del video en VHS env e un mensaje de correo electr nico a AE...

Page 193: ...er le do y comprendido la totalidad de este manual Comun quese con el distribuidor si necesita explicaci n sobre alguna instrucci n que no haya comprendido del todo Los cuidados que brinde a su Implem...

Page 194: ...00 446 5158 Email parts servis rhino com CORTADORA TRITURADORA GIRATORIA Este Manual del Operador es una parte esencial de la operaci n segura de esta m quina y se debe mantener con la unidad siempre...