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PRE-INSTALLATION CHECK 

For doors with a total width up to 6 m, maximum height 2,5 m or a total surface area of 12 square metres and door lever’s length 
with maximum length 83 cm, 2 BOSS (MASTER A SLAVE AA40845) device should be used; mounted as shown in Fig. 
3, with a PAIR OF STRAIGHT LEVERS code ACG8720 (or a PAIR OF CURVED LEVERS code ACG8722), the accessories for LATERAL 
TRANSMISSION for 2 operators cod. ACG8715 and 2 SHORT MOUNTING PLATE codes ACG8189 or 2 LONG MOUNTING PLATE codes 
ACG8188.

-  Check that the available space between the moving frame of the door and external frame with counterweights exceeds 15 mm. 

If so, the STRAIGHT LEVERS can be mounted. Otherwise, mount the CURVED LEVERS if the distance is less than 15 mm, making 
sure to remain within the assembly parameters described in Fig. 4.

-  Check that the up-and-over door slip bearings are not blocked or obstructed and that the counterweight fastening cables are 

in correct working order.

- Remove, if present, the manual closing lever connected to the locking device.

N.B. 

 It is obligatory to uniform the characteristics of the door to the standards and laws in 
force. The door can be automatized only if in a good state and if in accordance with 
EN 12604 standard. 

No trapping points must be generated (for example between horizontally pivoted open door 
and wall).

G

B

5

5

4

1

1 - 

 

1 BOSS 1 BOSS SLAVE

2 -  Aerial
3 -  Blinker
4 - 

 

BLOCK Wi-Fi key selector

5 - 

 

Photoelectric cells (internal)

2

3

The door lever’s length 
cannot exceed the 83 cm

BOSS MASTER

BOSS MASTER

BOSS SLAVE

BOSS SLAVE

Parts to install according to EN 12453 standard

COMMAND TYPE

USE OF THE SHUTTER

Skilled persons

(out of public area*)

Skilled persons

(public area)

Not skilled 

persons

Hold-to-run operation

A

B

Not possible

Impulsive - in sight 
(e.g. push-button)

C or E

C or E

C and D, or E

impulsive - out of sight 
(e.g. remote)

C or E

C and D, or E

C and D, or E

automatic

C and D, or E

C and D, or E

C and D, or E

* a typical example are those doors which do not have access to any public way
A:  Hold-to-run operation made by push-button ex: code ACG2013
B: Hold-to-run operation made by key selector ex: code ACG1010
C:  Adjustable power of the motor or photocells to respect impact forces as indicated in Annex 

A

D:  Safety strips and/or other additional devices to reduce the probability of contact with the 

door.

E:  Devices installed in such a way that a person can not be touched by the door.

Summary of Contents for BOSS 24V SLAVE

Page 1: ...urface Larghezza max basculante Max largeur basculante Max door width Altezza max basculante Max hauteur basculante Max door height Codice Code Code BOSS 24V SLAVE IP44 230V 50Hz 83 cm 12 m2 1 BOSS MASTER 1 BOSS SLAVE 6 m per applicazione 2 motori pour application 2 moteurs for 2 motors application 2 5 m AA40846 BOSS 24V SLAVE IP30 AA40846B Disegni tecnici per progetti Dessins techniques pour les ...

Page 2: ...CURITE DES PERSONNES IL EST IMPORTANT DE SUIVRE TOUTES LES INSTRUCTIONS CONSERVER SOIGNEUSEMENT CES INSTRUCTIONS 1 Si ce n est pas prévu dans la centrale électrique installer en amont de celle ci un interrupteur de type magnétothermique omnipolaire avec ouverture minimum des contacts de 3 mm qui porte une marque de conformité aux normes internationales Ce dispositif doit être protégé contre la re ...

Page 3: ...ation the installer will have to make sure that the motion motor prevents or blocks the opening motion when the door is loaded with a 20 kg weight fixed in the middle of the inferior edge of the door THE RIB COMPANY DOES NOT ACCEPT ANY RESPONSIBILITY for possible damages caused by the non observance during the installation of the safety standards and of the laws in force at present IMPORTANT INSTR...

Page 4: ... non predisposta alla motorizzazione o ACG8189 L 0 8 m per basculante predisposta alla motorizzazione n 1 ACG8715 Rinvio laterale per 2 motori L 30 cm n 1 ACG8720 Coppia leve diritte oppure ACG8722 Coppia leve curve ACG8189 ACG8722 ACG8715 AA40840B AA40846B CARATTERISTICHE TECNICHE INSTALLAZIONE BOSS 24V SLAVE I Misure in mm 1 102 182 69 5 147 703 800 longherone corto 1950 longherone lungo CARATTE...

Page 5: ... essere automatizzata solo se in buono stato e se rispondente alla norma EN 12604 Non bisogna generare punti di intrappolamento ad esempio tra basculante aperta e parete 3 5 5 4 1 I 1 1 BOSS MASTER 1 BOSS SLAVE 2 Antenna radio 3 Lampeggiatore 4 Selettore a chiave BLOCK Wi Fi 5 Fotocellule interne 2 3 La leva della basculante deve avere una lunghezza massima di 83 cm BOSS MASTER BOSS MASTER BOSS SL...

Page 6: ...ari al telaio superiore rispettando le misure presenti in Fig 4 se alla quota 35 mm si trova la piastra di rinforzo del telaio della basculante e possibile fissare le staffe direttamente sopra alla piastra anche se la quota non potra essere rispettata Nel caso la basculante sia già predisposta per la motorizzazione utilizzare gli appositi agganci Non utilizzare gli angolari forniti Inserire i fode...

Page 7: ...herone con le viti in dotazione Fig 9 10 11 12 Verificare il bilanciamento della porta basculante Se non corretto in caso di porta non predisposta alla motorizzazione aggiungere 9 kg a ciascun contrappeso per ottenere il corretto bilanciamento 9 10 11 12 13 I RIBILANCIAMENTO BASCULANTE Applicando 2 motori BOSS alla basculante i suoi contrappesi devono essere appesantiti di ulteriori 9 kg per parte...

Page 8: ...rire le boccole nei supporti Fig 16 tirando i relativi bulloni Fig 17 Controllare che le LEVE DIRITTE cod ACG8720 siano perfettamente perpendicolari e non urtino i cassonetti dei contrappesi o la parte mobile della porta Se lo spazio compreso tra il telaio mobile della porta e i cassonetti che contengono i contrappesi è meno di 15 mm si dovrà usare la COPPIA LEVE CURVE cod ACG8722 sempre rispettan...

Page 9: ...di centraggio e i loro relativi controdadi Fig 21 Fissare poi con il grano ed il controdado le leve al tubolare Fig 22 23 Sbloccare meccanicamente gli operatori utilizzando la manopola in dotazione inserita nei relativi perni di sblocco Fig 24 25 Verificare il corretto movimento poi ribloccare gli operatori Lubrificare con grasso le leve e le guide della basculante I 21 21 19 19 20 20 23 23 22 22 ...

Page 10: ...ig 35 Premere il tasto presente nel quadro elettronico Fig 31 per chiudere la basculante Rilasciare il pulsante una volta completata la chiusura Allentare la vite di tenuta della camme rossa e ruotarla fino a fare scattare il microinterruttore Fig 37 Serrare la vite di tenuta della camme rossa Fig 38 Eseguire un ciclo completo di apertura e chiusura per verificare il perfetto posizionamento delle ...

Page 11: ...11 33 34 35 36 37 38 REGOLAZIONE FINECORSA CHIUSURA REGOLAZIONE FINECORSA APERTURA 32 FINECORSA CHIUSURA CAMME ROSSA FINECORSA APERTURA CAMME VERDE I ...

Page 12: ... connettore del cavetto che fuoriesce dal contenitore del quadro elettrico Fig 40 e 41 Inserire il carter sul riduttore facendo attenzione a inserirlo sul longherone negli appositi spazi e a centrare l asta di sblocco con il foro sul carter Fissare con le viti in dotazione il carter al motore Fig 43 e 44 e successivamente fissare la maniglia di sblocco Fig 45 all asta di sblocco del motore Applica...

Page 13: ...le porte poste su siti commerciali ed industriali valori indicati nel punto 5 4 5 della norma EN 12453 ATTENZIONE L attivazione dello sblocco può provocare un movimento non controllabile della porta in caso questa non sia correttamente equilibrata In questo caso è necessario bilanciare correttamente la porta basculante SBLOCCO A FILO Con questo tipo di sblocco è possibile sbloccare i motori dall e...

Page 14: ...14 62 63 59 60 61 64 I BOSS MASTER BOSS MASTER BOSS SLAVE BOSS SLAVE ...

Page 15: ...vo applicato sulla basculante fino ad ottenere lo sblocco dell operatore Fig 68 Per bloccare il riduttore ruotare la chiave esagonale nel senso indicato dall adesivo applicato sulla basculante Fig 68 65 66 67 BOSS MASTER SBLOCCO SBLOCCO BOSS SLAVE 68 ATTENZIONE Il riaggancio dei vari sblocchi a porta chiusa non garantisce la totale chiusura della basculante che rimarrà parzialmente aperta fino a q...

Page 16: ...in 1 5 mm2 dei morsetti 17 18 della scheda SLAVE ai morsetti e della morsettiera presente nel contenitore a bordo del motore SLAVE SICUREZZA PER PORTA PEDONALE PEDESTRIAN SECURITY morsetti 5 6 Nel caso la basculante abbia una porta per passaggio pedonale collegare un microinterruttore N C a porta pedonale chiusa che segnali alla centralina se la porta pedonale è aperta o chiusa Il collegamento dev...

Page 17: ... FIT SLIM Segnalazione batteria scarica portata 30 m durata batterie oltre 3 anni cod ACG8047 BATTERIE ALCALINE 4 x 1 5V cod ACG9519 FOTOCELLULE NOVA WIRELESS BLOCK BLOCK Wi Fi SELETTORE A CHIAVE BLOCK DA PARETE cod ACG1053 SELETTORE A CHIAVE BLOCK Wi Fi DA PARETE batterie lithio incluse cod ACG6098 SUN 2CH cod ACG6052 SUN 4CH cod ACG6054 SUN CLONE 2CH cod ACG6056 SUN CLONE 4CH cod ACG6058 TELECOM...

Page 18: ...le pas prévue à la motorisation ou ACG8189 Longeron L 0 8 m pour bascule prévue à la motorisation n 1 ACG8715 Renvoi latéral pour 2 moteurs L 30 cm n 1 ACG8720 Paire de leviers droits ou ACG8722 Paire de leviers courbes AA40840B AA40846B ACG8189 ACG8188 ACG8720 ACG8722 ACG8715 F CARACTERISTIQUES TECHNIQUES INSTALLATION BOSS 24V SLAVE Mesures en mm 1 102 182 69 5 147 703 800 longeron court 1950 lon...

Page 19: ... ne peut être automatisée que si elle est en bon état et si elle répond à la norme EN 12604 Il ne faut pas créer de point de prise au piège par exemple entre la porte basculante ouverte et le mur 5 5 4 1 1 1 BOSS MASTER 1 BOSS SLAVE 2 Antenne radio 3 Feu clignotant 4 Sélecteur à clé BLOCK Wi Fi 5 Photocellules intérieures 2 3 Le levier de la basculante doit avoir une longueur de max 83 cm F BOSS M...

Page 20: ...35 mm on trouve la plaque de renforcement du châssis de la basculante il est possible de fixer les étriers directement sur la plaque même si l hauteur ne sera pas respecté Si pour la porte basculante est prévue la motorisation utiliser les points d attache prévus à cet effet Ne pas utiliser les cornières fournies Insérez les fourreaux des leviers aux cornières et fixez les avec les chevilles et go...

Page 21: ... au longeron avec les vis fournies Fig 9 10 11 12 Vérifier si la porte basculante est bien équilibrée Dans le cas contraire et dans le cas de porte non motorisée ajouter 9 kg à chaque contrepoids pour bien équilibrer la porte F ÉQUILIBRER A NOUVEAU LA BASCULANTE Lorsque on applique 2 BOSS à la basculante les contrepoids doivent etre rendus plus lourds de 9 kg pour chaque parte 9 10 11 12 13 ...

Page 22: ... sont pas fournies Introduire les bagues dans les supports Fig 16 en tirant les boulons Fig 17 Vérifier que les LEVIERS DROITS cod ACG8720 soient parfaitement perpendiculaires et ne heurtent pas les caissons des contrepoids ou la partie mobile de la porte Si l espace entre le châssis mobile de la porte et les caissons contenant les contrepoids est moins de 15 mm utiliser la PAIRE DE LEVIERS COURBE...

Page 23: ... bagues de centrage et les contre écrous Fig 21 Fixer ensuite avec le goujon et le contre écrou les leviers au tube Fig 22 23 Déblouquer mécaniquement les opérateurs en utilisant la poignée en dotation insérée dans les relatifs goujons de déblocage Fig 24 25 Vérifier le correct mouvement ensuite bloquer de nouveau les opérateurs Lubrifier avec du gras les chemins de la basculante F 21 21 19 19 20 ...

Page 24: ...nt la came verte Fig 35 Appuyer sur la touche se trouvant dans le tableau électronique Fig 31 pour refermer la porte basculante Relâcher la touche lorsque la porte est complètement fermée Dévisser la vis bloquant la came rouge et la faire tourner jusqu à faire déclencher le microinterrupteur Fig 37 Serrer la vis bloquant la came rouge Fig 38 Effectuer un cycle complet d ouverture et de fermeture p...

Page 25: ...25 RÉGLAGE DU FIN DE COURSE FERMETURE RÉGLAGE DU FIN DE COURSE OUVERTURE 32 FIN DE COURSE FERMETURE CAME ROUGE FIN DE COURSE OUVERTURE CAME VERTE F 33 34 35 36 37 38 ...

Page 26: ...age avec le connecteur du câble sortant de la boîte du tableau électrique Fig 40 e 41 Introduire le carter sur le réducteur en faisant attention à l introduire sur le longeron dans les espaces prévus et à centrer la tige de déblocage avec le trou sur le carter Fixer à l aide des vis fournies le carter au moteur Fig 43 e 44 et fixer ensuite la poignée de déblocage Fig 45 à la tige de déblocage du m...

Page 27: ... et 390N pour les portes sur les sites commerciaux et industriels valeurs indiquées au point 5 4 5 de la norme EN 12453 ATTENTION Le fait d activer le déblocage peut provoquer un mouvement incontrôlé de la porte si celle ci n est pas équilibrée correctement Dans ce cas il faut bien rééquilibrer la porte basculante DEBLOCAGE A FIL Avec ce type de déblocage il est possible débloquer les moteurs de l...

Page 28: ...28 62 63 59 60 61 64 F BOSS MASTER BOSS MASTER BOSS SLAVE BOSS SLAVE ...

Page 29: ...étiquette appliquée sur la basculante jusqu à ce que l opérateur se débloque Fig 68 Pour bloquer le réducteur tourner la clé hexagonale dans le sens indiqué par l étiquette appliquée sur la basculante Fig 68 65 BOSS MASTER DÉBLOCAGE DÉBLOCAGE BOSS SLAVE 68 ATTENTION Je raccroche des divers débloques à porte fermée ne garantit pas la totale fermeture de la basculante qui restera partiellement ouver...

Page 30: ...OUR PORTE PIÉTONNIÈRE PEDESTRIAN SECURITY bornes 5 6 Si la porte basculante a une porte donnant sur un passage piétonnier raccorder un microinterrupteur N C avec la porte sur le passage piétonnier fermée signalant à la centrale si la porte est ouverte ou fermée Le raccordement doit être effectué entre les bornes 5 6 si aucune côte n est branchée ou en série en contact avec la côte si présente Pour...

Page 31: ...LIM SYNCRO code ACG8029B Signalisation batterie déchargée portée 30 m durée batteries de plus de 3 années code ACG8047 BATTERIES AA 4 x 1 5V code ACG9519 FIT SLIM PHOTOCELLULES NOVA WIRELESS BLOCK BLOCK Wi Fi BLOCK SÉLECTEUR À CLÉ MURAL code ACG1053 BLOCK Wi Fi SÉLECTEUR À CLÉ MURAL batteries lithio inclues code ACG6098 SUN 2CH code ACG6052 SUN 4CH code ACG6054 SUN CLONE 2CH code ACG6056 SUN CLONE...

Page 32: ... manual up and over applications No 1 ACG8189 Mounting plate L 0 8 m for automated up and over applications No 1 ACG8715 Lateral transmission for 2 operators L 30 cm No 1 ACG8720 Pair of straight levers or ACG8722 pair of curved levers ACG8189 ACG8188 ACG8720 ACG8722 ACG8715 AA40840B AA40846B TECHNICAL DATA INSTALLATION BOSS 24V SLAVE G B Measurements in mm in 1 703 27 698 800 31 52 short mounting...

Page 33: ...o the standards and laws in force The door can be automatized only if in a good state and if in accordance with EN 12604 standard No trapping points must be generated for example between horizontally pivoted open door and wall G B 5 5 4 1 1 1 BOSS MASTER 1 BOSS SLAVE 2 Aerial 3 Blinker 4 BLOCK Wi Fi key selector 5 Photoelectric cells internal 2 3 The door lever s length cannot exceed the 83 cm BOS...

Page 34: ... line with measurements shown in Fig 4 if at the measurement of 35 mm one finds the reinforcing plate of the door frame it is possible to fix the brackets directly above this reinforcing plate even if the measurement will not be maintained In the event that the up and over door is already pre fitted for automated movement use the attachments provided Do not use the angles provided Insert the slidi...

Page 35: ...ng plate using the screws supplied Fig 9 10 11 12 Check the balance of the up and over door If incorrect and in the event that the doors are not motor driven add 9 kg to each counterweight in order to achieve the correct balance G B RE BALANCING OF THE DOOR When installing 2 BOSS operator on a door 9 kg extra each side must be applied on the existing counterweights 9 10 11 12 13 ...

Page 36: ...Insert bushings in the supports Fig 16 bolt the support structures into place Fig 17 Check that the STRAIGHT LEVERS code ACG8720 are perfectly perpendicular and do not touch the counterweight casing or moving door parts The PAIR OF CURVED LEVERS code ACG8722 should be mounted when there is less than the 15 mm minimum space guaranteed between the moving part of the door and the exterior door frame ...

Page 37: ... 19 20 on the centring bush and relative lock nuts Fig 21 Fix the lever to the tubing tight with locking pin and lock nut Fig 22 23 With the help of the handles inserted in the relative realease mecanism mechanically release the operators Fig 24 25 Verify the correct movement of the door and then lock the motors again Lubricate the door s levers and guides G B 21 21 19 19 20 20 23 23 22 22 18 18 2...

Page 38: ...ing the microswitch Fig 34 Tighten the green cam holding screw Fig 35 Press the key on the electronic switchboard Fig 31 to close the up and over door movement Release the button once the closing operation has been completed Slacken the holding screw for the red cam and turn until the microswitch is activated Fig 37 Tighten the red cam holding screw Fig 38 Carry out a complete opening and closing ...

Page 39: ...39 32 CLOSURE LIMIT SWITCHES ADJUSTMENT OPENING LIMIT SWITCHES ADJUSTMENT CLOSURE LIMIT SWITCHES RED CAM OPENING LIMIT SWITCHES GREEN CAM G B 33 34 35 36 37 38 ...

Page 40: ...ng from the electrical switchboard Fig 40 and 41 Insert the casing on the reducer making sure to position it on the mounting plate in the appropriate position and centre the release spar with the predrilled holes on the casing Fasten the casing to the motor with the screws supplied Fig 43 and 44 and then fix the release device handle Fig 45 to the motor release device spar Apply the lateral cap Th...

Page 41: ... doors for commercial or industrial use parameters set by item 5 4 5 of EN 12453 standard WARNING The release mechanism may cause the door to move in an unpredictable fashion if the door has not been correctly centred and balanced In such cases it is necessary to carry out the necessary balancing operations to the up and over doors CABLE UNLOCKING RELEASE With such type of release system in case o...

Page 42: ...42 G B 62 63 59 60 61 64 BOSS MASTER BOSS MASTER BOSS SLAVE BOSS SLAVE ...

Page 43: ...he up and over door until the operator unlocking device is activated Pic 68 In order to lock the reducer turn the hexagonal key in the direction indicated on the sticker on the up and over door Pic 68 65 BOSS MASTER RELEASE RELEASE BOSS SLAVE 68 ATTENTION The coupling of the releases with closed door doesn t guarantee the total closing of the door It will partially remain opened until an electrica...

Page 44: ... PEDESTRIAN SECURITY terminals 5 ad 6 In the event that the main up and over doors are also equipped with pedestrian access connect a microswitch N C closed pedestrian access door to signal to the control panel that the pedestrian door is open or closed Connection should be carried out using terminals 5 and 6 where no safety strips are connected or where present in safety strip contact series To e...

Page 45: ...R TX SLIM SYNCRO code ACG8029B empty batteries warning range 30 m more than 3 years batteries life code ACG8047 BATTERIES AA 4 x 1 5V code ACG9519 FIT SLIM PHOTOCELLS NOVA WIRELESS BLOCK BLOCK Wi Fi BLOCK KEY SELECTOR to wall code ACG1053 BLOCK Wi Fi KEY SELECTOR to wall lithio batteries included code ACG6098 SUN 2CH code ACG6052 SUN 4CH code ACG6054 SUN CLONE 2CH code ACG6056 SUN CLONE 4CH code A...

Page 46: ...NOTES ...

Page 47: ...oder BOSS CPL1134 Guida Cavi Motore BOSS CPL1352 Carter BOSS CPL1353 Contenitore Q e BOSS CPL1354 Coperchio Conten Qe BOSS CPL1355 Tappi Ferma Cavi BOSS CPL1356 Manopola Sblocco Dx BOSS CPL1357 Manopola Sblocco Sx BOSS CPL1392 Tappo Carter Passante BOSS CPL1393 Tappo Carter Cieco BOSS CTC1008 Chiavetta 6 6 30 CTC1119 Seeger E17 CTC1120 Seeger E20 CTC1286 Spina Cil 6x16 CTC1300 Molla Sblocco BOSS C...

Page 48: ...rdance with Part B of Annex VII such documentation or parts of it will be sent by post or by electronic means in response to a motivated request received from the qualified national authorities This almost complete machinery is conformed with the provisions of these others EC dirsectives Directives 2014 30 EU and 2014 35 EU All relevant essential requirements as given in Annex I of the EU Directiv...

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