II�FullSizeCanisterTroubleshootingGuide
07�03�07
7
B�
Step 6.
1�CheckthewiringharnessfromthecordreeltothePCboard:
On KV040526 and up the harness will split - the white lead will go to PC board and the blue lead to the thermal switch connector.
On KV040525 and below both harness leads will go to the PC board.
2�Installcordreel�
3�Ensurethatpowerisdis-connectedbeforeyoudis-connectthecordreelconnectoratPCboardtopreventdamagingthe
connector�
4�Connectpowercordtopowersource�
5�Plugtestlightintoconnector�
6�ChecktheconnectorendanyforburntspotsinsidetheconnectorandthePCBoardforanyburntspotsonback�
If you have a KV040525 and lower, follow the same steps but do not test the thermal protector.
7�Ifyouhavepower
continue to Step 7.
8�Ifyoudonothavepower:
•ModelKV040526andup–ChangePCBoardandchecktheLEDlight
•ModelKV040525andlower–followsamestepsbutdonottestthermalprotector�
9�
Go to Step 7.
B�
Step 7.
1�ChecktheLEDblinkrate�
2�IftheLEDisblinkingslowlyat2secintervals
skip to Step 13
�
3�IftheLEDisblinkingatafastrate(0�5secintervals),makesuremainwiringharnessissecurelyconnected�
4�RechecktheLEDblinkrate�
5�IftheLEDstillblinkingatfastrate?(0�5secondintervals)
continue to Step 8
,otherwise
skip to Step 13.
B�
Step 8.
1�Makesurethetwo-wireconnectorsonthePCconnectionboard(undertheswitchpedal)aresecurelyconnectedandthatthe
wiresaresecureintheconnectors�
2�Verifythatthehoseisinstalled�
3�IftheLEDisstillblinkingatfastrate?(0�5secondintervals)
continue to Step 9
,otherwise
skip to Step 13.
B�
Step 9.
1�Removecordreelpedal�(Donotlosepedalspring)
2�Removeeight(8)screwsfromtherearcompartmentbracketandremovethebracketfromthetopcover�(SeeFigure
G. Cover
Assembly.
3�Removedustcompartmentlid�(See
page 5, A. Cover Dis-assembly Instructions
�)
4�Toinspectwiringthedustcompartmentlidmustbeseparatedfromthedustcompartmenttoolplate(SeeFigureH�DustCover
Assembly)�Thehosecuffsocketwillhavetobedis-assembledtocheckframeterminalassembly�
5� Inspect the wiring and connectors between the PC connection board and the hose cuff socket for damage or improper
assembly�
6�Ifthewiresandconnectorsareingoodworkingcondition
skip to Step 11
,ifnot
continue to Step 10.
B� Step10�
1�Replaceanybadwiresorconnectors�
2�Re-assembletopcover,toolplate,etc�
3�Checkforproperoperation�
4�IftheLEDisstillblinkingatfastrate(0�5secondintervals),
continue to Step 11.
5�IftheLEDisblinkingatnormalrate–2secondintervals,re-testthecanisterandre-assembleifgood�
B. Canister Shuts Off or Will Not Power Up - Continued
