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Trimming and Calibration

11

3. The lowest reading of the four is the reference 

cell. Do not change that cell’s signal. Instead 
use the individual cell potentiometers for the 
other three cells to reduce those signals to 
match your reference cell. Remember that you 
turned all pots to full signal before starting, so 
you can not increase the signal from any cell 
— only decrease signal by trimming with the 
pots.

4. Note that the best trim is always the least trim. 

If one of the four readings differs from the 
others by more than 5% of the displayed 
counts, there is probably a mechanical 
problem with that load cell mount causing the 
large difference. Find it and correct it before 
going on. Check for binding, an out-of-level 
or misaligned link, or similar problems with 
the load cell and mount. 

Do not

 try to trim 

down large signal differences with resistance 
pots — that only adds larger problems later 
because of interaction between mounts.

5. Park the loaded weight cart over one of the 

high-reading cells on side 1. Turn that cell’s 
individual potentiometer until the displayed 
reading equals your recorded reference cell 
reading. Repeat for the other two high-reading 
cells on side 1.

6. As adjustments are somewhat interactive, 

repeat the process in steps 1 – 5 until all four 
cells on side 1 read within .1% of each other.

7. Repeat steps 1 – 6 for load cells 5 – 8 on side 

2 of the scale.

4.3

Trimming Paired Sections

Now that all individual load cells are trimmed for 
equal output, pairs of load cells on opposite sides of 
the scale must be trimmed for equal sectional output. 
This process is called 

section trimming

.

1. Park the loaded weight cart in the middle of 

the scale and directly over an imaginary line 
connecting an end pair of cells (1 and 8 in 
Figure 4-4). Record the indicator reading.

Figure 4-4.  Trimming Paired Section 1:8

Move the weight cart directly over the next paired cell 
section (2, 7 in Figure 4-5) and record the indicator 
reading. Do the same for the last two paired sections 
(cells 3, 6 and 4, 5)

.

Figure 4-5. Trimming Paired Sections 2:7, 3:6, and 4:5

2. Choose the lowest reading of the four as your 

reference section, which is not adjusted. 
Using the 

section

 potentiometers, reload the 

other three sections in turn and trim the 
sections to match the reading of the reference 
section. Recheck section readings a second 
time as the adjustment made can be somewhat 
interactive.

3. As a final verification of the load cell 

trimming, do a final corner check. Place a 
1000 lb weight on one corner of the platform 
and record the raw-count reading on the 
indicator. Move the weight to all of the other 
corners in turn and record those readings. The 
readings should be within .1% of each other.

4.4

Calibrating with Test Weights

The calibration procedure can only be done after all 
trimming as described above has been completed. A 
qualified scale technician with a test weight truck and 
the expertise to access the scale indicator’s setup or 
calibration mode must perform the calibration 
procedure.

Figure 4-6.  Calibration with Test Weights

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Summary of Contents for SURVIVOR ATV series

Page 1: ...ATV Portable Truck Scale Assembly Instructions 68982...

Page 2: ......

Page 3: ...erview and Equipment Required 10 4 2 Trimming Individual Cells 10 4 3 Trimming Paired Sections 11 4 4 Calibrating with Test Weights 11 5 0 Load Cell Replacement 13 5 1 Replacement Procedure 13 5 2 End...

Page 4: ...ii ATV Portable Truck Scale Assembly Instructions...

Page 5: ...ss cables at each load cell metal conduit on weighbridge for load cell cable runs flexible conduit from load cell to metal conduit conduit fittings for flexible to metal conduit polycarbonate junction...

Page 6: ...complete wiring in approximately 1 2 hour Note these estimated times may vary 1 2 Recommended Equipment and Tools Crane maximum module weight is approximately 12 500 lbs Four chains or cables 8 minim...

Page 7: ...al Tag The serial tag on an ATV Series portable truck scale truck scale is found at the end of the scale near the SURVIVOR logo see Figure 1 3 A duplicate tag is placed inside of the J box pocket see...

Page 8: ...Installation 3 Set other self contained module to other end of spacer tube spacer tube is used to ensure proper distance between self contained modules for installation of bridge module This module s...

Page 9: ...at holds the stand up see Figure 2 7 Lift stand up with chain located inside load cell pocket See Figure 2 7 Re install the bolt and hitch pin previously removed and the stand will hold in the retract...

Page 10: ...that holds stand in retracted position see Figure 2 9 3 Jack up each corner of module until hitch pin can be re installed in shipping position 4 Install bolt connecting stand to bulkhead base see Figu...

Page 11: ...ablish separate earth grounds for the scale These separate earth grounds do not share the same zero reference as the existing earth ground for the AC power system This difference in electrical potenti...

Page 12: ...ach the J box ground lug to the ground lug located in the J box pocket Grounding of the J box is essential for operation of the DC transient protection incorporated into the J box 3 5 Installing Trans...

Page 13: ...R16 R18 VR2 R19 R39 VR10 R35 R37 VR11 R27 R29 R31 R9 R11 R12 R1 R3 R5 VR5 R6 JP5 JMP NEG JMP POS VR8 VR3 VR1 VR12 VR6 J1 VR4 J2 R13 R7 EXPANSION J9 J5 ARC R46 JP4 JP3 ARGND JP14 JP15 JP13 L3 L4 L2 J8...

Page 14: ...the indicator Power up the indicator Turn all load cell potentiometers individual and section in the J box clockwise so all signals are at full strength Refer to the J box instruction manual for prop...

Page 15: ...s are trimmed for equal output pairs of load cells on opposite sides of the scale must be trimmed for equal sectional output This process is called section trimming 1 Park the loaded weight cart in th...

Page 16: ...he test weight truck bags of sand or any convenient items easy to load onto the scale This total calibration weight of 25 of scale capacity 12 5 test weights 12 5 substitution weight is required by we...

Page 17: ...all load cell and link assembly onto the baseplate Install load cell mount bolts and torque to 50 75 ft lb 7 Pull load cell cable through conduit using pull cord Make a loop in flex conduit between th...

Page 18: ...quipment by RLWS confirms that the non conformity actually exists and was not caused by accident misuse neglect alteration improper installation improper repair or improper testing RLWS shall be the s...

Page 19: ...ATV Portable Truck Scale Assembly Instructions 15 7 0 Assembly and Foundation Drawings Figure 7 1 70 x 11 ATV Assembly Drawing...

Page 20: ...16 Assembly and Foundation Drawings Figure 7 2 ATV Single Module 30 Assembly Drawing...

Page 21: ...ATV Portable Truck Scale Assembly Instructions 17 Figure 7 3 70 x 11 ATV Pier Foundation Print...

Page 22: ...18 Assembly and Foundation Drawings Figure 7 4 30 ATV Pier Foundation Print...

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