Ricoh SR3160, Field Service Manual

Page 1: ...Booklet Finisher SR3170 Finisher SR3160 Machine Code D688 D689 Field Service Manual July 2014 Subject to change...

Page 2: ......

Page 3: ...d689z0001 in step 3 is replaced Boards Main Board When replacing the main board Step 5 and 6 are added Main Unit Motor Corner Stapling Unit E ring in step 5 is changed from clip E ring in step 8 is ch...

Page 4: ...Short Edge Feed LEF Long Edge Feed A Short Edge Feed SEF B Long Edge Feed LEF Trademarks Microsoft Windows and MS DOS are registered trademarks of Microsoft Corporation in the United States and or oth...

Page 5: ...tip components are necessary for meeting the requirements of IEC60950 1 the international standard for safety The aim of these components is to prevent the products which are heavy in weight from top...

Page 6: ...per Tray 13 End Fence D688 Only 13 Left Cover D689 Only 16 Boards 19 Main Board 19 When replacing the main board 19 Corner Stapling Unit 21 Corner Stapling Unit 21 Stacking Roller Motor 25 Stacking Ro...

Page 7: ...Feed Out Guide HP Sensor 53 Entrance Sensor 54 Horizontal Transport Sensor 55 Switchback Transport Sensor Paper Transport Sensor 57 Shift Tray Lower Limit Sensors 58 Booklet Paper Full Sensor 1 Bookl...

Page 8: ...t Guide Sensor 83 Booklet Bottom Fence HP Sensor 84 Punch Unit 86 Adjustment of the Flat Fold Booklet Unit 88 Adjusting the Alignment of the Flat Fold Rollers 88 Adjusting the Folding Speed 90 Stapler...

Page 9: ...1 Replacement and Adjustment Exterior Covers Rear Upper Cover Rear Lower Cover Upper Cover Upper Right Cover 1 Rear upper cover A 2 2 Rear lower cover A 2 7...

Page 10: ...screws secured on the front side of the upper cover B 2 4 Remove the screws secured on the rear side of the upper cover A 2 hook 2 Check the positions of the bosses and hooks before removing the uppe...

Page 11: ...5 Upper right cover A 2 Front Cover Front Left Side Cover Front Inner Cover 1 Open the front cover A 2 Release the shaft bracket B upper direction 1 Exterior Covers 9...

Page 12: ...de cover A 2 5 D688 only Slightly pull out the booklet unit A 6 Front inner cover B 1 2 Note that there is a LED connector inside the front inner cover Be careful when removing the front inner cover 1...

Page 13: ...Paper Exit Cover 1 Paper exit cover A hook 4 Check the positions of the bosses and hooks before removing the paper exit cover Exterior Covers 11...

Page 14: ...Lower Tray 1 Lower tray A Proof Tray 1 Remove the following covers page 7 Rear upper cover Upper cover 1 Replacement and Adjustment 12...

Page 15: ...2 Proof tray A 2 Upper Tray 1 Upper tray A 1 End Fence D688 Only 1 Remove the following covers Front cover page 9 Front left side cover page 9 Rear upper cover page 7 Exterior Covers 13...

Page 16: ...2 Upper tray A 1 3 Proof lower cover A hook 5 4 Left upper cover A 2 1 Replacement and Adjustment 14...

Page 17: ...5 Mold bracket front rear A 2 6 Shift tray bracket front rear A 4 7 Shift tray bracket A Exterior Covers 15...

Page 18: ...8 End fence A 2 Left Cover D689 Only 1 Upper tray A 1 1 Replacement and Adjustment 16...

Page 19: ...2 Rear mold bracket A 1 3 Front mold bracket A 1 4 Shift tray bracket A 4 Exterior Covers 17...

Page 20: ...5 Left cover A 3 1 Replacement and Adjustment 18...

Page 21: ...bjects that can cause static electricity Static electricity can damage EEPROM data Make sure that the DIP switch settings on the old main board are the same for the new main board Do not change the DI...

Page 22: ...ld main board 6 Install the EEPROM A on the new main board Make sure the EEPROM is correctly installed on the main board Insert the EEPROM in the slot with the half moon B pointing to the upward side...

Page 23: ...Stapling Unit 1 Remove the following covers Front cover page 9 Front left side cover page 9 Front inner cover page 9 End fence page 13 Rear upper cover and Rear lower cover page 7 2 Screws 7 3 Bushing...

Page 24: ...4 Middle transport motor A 2 5 Middle transport motor bracket A 2 6 Gear A 1 belt 1 1 Replacement and Adjustment 22...

Page 25: ...7 Pulley A hook 1 8 Screws from the rear side of the finisher 6 Corner Stapling Unit 23...

Page 26: ...9 Release six clamps 6 10 Ground wire A 1 11 Disconnect the connectors shown below 7 1 Replacement and Adjustment 24...

Page 27: ...harnesses disconnected in step 13 to the right side of the finisher through the hole A 13 Release four clamps 4 14 corner stapling unit A Stacking Roller Motor 1 Corner stapling unit page 21 Corner S...

Page 28: ...2 Stapler bracket A 3 2 3 Stacking roller motor A 2 1 Stacking Roller HP Sensor 1 Corner stapling unit page 21 1 Replacement and Adjustment 26...

Page 29: ...2 Stapler bracket A 3 1 3 Stacking roller HP sensor bracket A 1 1 4 Stacking roller HP sensor A 1 Corner Stapling Unit 27...

Page 30: ...ading Edge Guide Motor 1 Corner stapling unit page 21 2 Stapler bracket A 3 1 3 Leading edge guide motor A 2 1 Leading Edge Guide HP Sensor 1 Corner stapling unit page 21 1 Replacement and Adjustment...

Page 31: ...2 Stapler bracket A 3 1 3 Leading edge guide HP sensor A 1 Trailing Edge Pressure Plate Motor 1 Corner stapling unit page 21 Corner Stapling Unit 29...

Page 32: ...2 Trailing edge pressure plate motor A 2 1 Trailing Edge Pressure Plate HP Sensor 1 Corner stapling unit page 21 2 Stapler bracket A 3 1 1 Replacement and Adjustment 30...

Page 33: ...the stapler bracket and remove the trailing edge pressure plate HP sensor bracket A 1 4 Trailing edge pressure plate HP sensor A 1 Shift Tray Paper Sensor 1 Corner stapling unit page 21 Corner Stapli...

Page 34: ...2 Stapler bracket A 3 1 3 Turn back the stapler bracket and remove the tray upper limit switch A 1 1 4 Shift tray paper sensor bracket A 1 1 Replacement and Adjustment 32...

Page 35: ...5 Shift tray paper sensor A 1 Feed Out Motor 1 Corner stapling unit page 21 2 Feed out motor A 2 1 2 Feed Out Guide HP Sensor 1 Corner stapling unit page 21 Corner Stapling Unit 33...

Page 36: ...2 Feed out guide HP sensor A 1 Jogger Motor 1 Corner stapling unit page 21 2 Stapler bracket A 3 1 3 Feed out motor page 33 1 Replacement and Adjustment 34...

Page 37: ...4 Jogger motor A 2 1 Jogger HP Sensor 1 Jogger motor page 34 2 Screw 1 3 Jogger HP sensor A 1 Corner Stapling Unit 35...

Page 38: ...Shift Tray Exit Sensor 1 Corner stapling unit page 21 2 Stapler bracket A 3 1 3 Shift tray exit sensor bracket A 1 1 Replacement and Adjustment 36...

Page 39: ...4 Shift tray exit sensor A 1 1 Staple Tray Paper Sensor 1 Corner stapling unit page 21 2 Stapler bracket A 3 1 Corner Stapling Unit 37...

Page 40: ...3 Staple tray paper sensor bracket A 1 1 4 Staple tray paper sensor A 1 1 Replacement and Adjustment 38...

Page 41: ...Main Unit Tray Exit Motor 1 Rear upper cover page 7 2 Tray exit motor A 2 1 1 Middle Transport Motor 1 Rear upper cover page 7 2 Middle transport motor bracket A 2 1 1 Main Unit 39...

Page 42: ...3 Middle transport motor A 2 Pre stack Transport Motor 1 Rear upper cover page 7 2 Pre stack transport motor A 2 1 1 Entrance Transport Motor 1 Rear upper cover page 7 1 Replacement and Adjustment 40...

Page 43: ...2 Entrance transport motor bracket A 2 1 1 3 Entrance transport motor A 2 Horizontal Transport Motor 1 Rear upper cover page 7 Main Unit 41...

Page 44: ...2 Horizontal transport motor A 2 1 1 Tray Lift Motor 1 Rear upper cover page 7 2 Upper cover page 7 3 Bracket A 3 2 1 Replacement and Adjustment 42...

Page 45: ...4 Tray lift motor bracket A 2 5 Turn back the tray lift motor bracket and remove the connector and timing belt 1 1 6 Tray lift motor A 3 Main Unit 43...

Page 46: ...wer Junction Gate Motor 1 Rear upper cover page 7 2 Upper cover page 7 3 Proof tray page 12 4 Screws 2 5 Remove the lower junction gate motor bracket A while sliding it 1 1 Replacement and Adjustment...

Page 47: ...6 Lower junction gate motor A 2 Shift Motor Lower Junction Gate HP Sensor Shift Roller HP Sensor 1 Rear upper cover page 7 2 Upper cover page 7 3 Clamps and E rings 6 2 Main Unit 45...

Page 48: ...4 Shift motor bracket A 2 3 5 Shift motor A 2 6 Lower junction gate HP sensor B 1 Replacement and Adjustment 46...

Page 49: ...7 Shift roller HP sensor A Paper Exit Gate Motor 1 Rear upper cover page 7 2 Upper cover page 7 3 Front inner cover page 7 4 Proof tray page 12 5 Bracket A 3 2 Main Unit 47...

Page 50: ...6 Screws on the rear side 2 7 Screws on the front side 2 8 Clamps in the proof tray 6 1 Replacement and Adjustment 48...

Page 51: ...9 Hold up the paper exit guide plate A to remove the clip B 1 10 Turn back the paper exit guide plate A to remove the paper exit gate motor bracket B 2 3 1 11 Paper exit gate motor A 2 Main Unit 49...

Page 52: ...upper cover page 7 2 Proof tray page 12 3 Paper exit gate HP sensor Bracket A 1 4 Turn back the bracket to remove the connector 1 Corner Stapling Paper Sensors 1 Upper cover page 7 2 Proof tray page 1...

Page 53: ...3 Bracket A 1 4 Turn the bracket to remove the connector 2 5 Corner stapling paper sensors A Main Unit 51...

Page 54: ...r 1 Upper cover page 7 2 Proof tray page 12 3 Proof tray full sensor bracket A 1 1 Proof Tray Exit Sensor 1 Rear upper cover page 7 2 Proof tray page 12 3 Proof tray exit sensor bracket A 1 1 Replacem...

Page 55: ...4 Proof tray exit sensor A 1 Positioning Roller Motor Feed Out Guide HP Sensor 1 Front inner cover page 9 2 Positioning roller motor bracket A 3 2 2 3 Positioning roller motor A 2 1 Main Unit 53...

Page 56: ...4 Feed out guide HP sensor B Entrance Sensor 1 Entrance sensor bracket A 1 1 Replacement and Adjustment 54...

Page 57: ...2 Entrance sensor A 1 Horizontal Transport Sensor 1 Rear upper cover page 7 2 Front inner cover page 9 3 Screw and clamps 1 10 Main Unit 55...

Page 58: ...4 Remove the knob A and screw 1 1 5 Pull out the bracket A 3 6 Horizontal transport sensor A 1 1 1 Replacement and Adjustment 56...

Page 59: ...Switchback Transport Sensor Paper Transport Sensor 1 Rear upper cover page 7 2 Screw 1 3 Pull out the bracket A 2 4 4 Switchback transport sensor A 1 Main Unit 57...

Page 60: ...r Limit Sensors 1 Rear upper cover page 7 2 Rear lower cover page 7 3 Shift tray lower limit sensors A 1 for each sensor Booklet Paper Full Sensor 1 Booklet Paper Full Sensor 2 D688 Only 1 Booklet uni...

Page 61: ...2 Bracket A 2 1 3 Connectors and clamp 2 1 4 Booklet paper full sensor 1 A Booklet paper full sensor 2 B Main Unit 59...

Page 62: ...Unit 1 Remove the following covers page 7 Rear Upper Cover Rear Lower Cover 2 Remove the ground wire A in the left lower side of the main unit 1 3 Release the harness from the 4 clamps shown below 4 1...

Page 63: ...4 Disconnect the 7 connectors of the booklet unit from the main board as shown below 7 5 Open the front door A and pull out the booklet unit B Booklet Unit D688 Only 61...

Page 64: ...6 Remove the screws that hold the finisher and booklet unit 6 7 Lift up the booklet unit A and remove it x2 1 Replacement and Adjustment 62...

Page 65: ...it page 60 2 Remove the bracket A from the booklet unit 1 1 3 Remove the screw A of the belt holding bracket 1 4 Loosen the screw B of the belt holding bracket and then loosen the press folding motor...

Page 66: ...5 Release the harness from the clamps shown below 6 6 Disconnect the connectors shown below 11 1 Replacement and Adjustment 64...

Page 67: ...7 Disconnect the connectors shown below 2 Booklet Unit D688 Only 65...

Page 68: ...8 Press folding motor bracket A 5 9 Remove the spring B from the press folding motor bracket A 1 1 1 Replacement and Adjustment 66...

Page 69: ...the press folding motor A 2 1 Booklet Jogger Motor 1 Booklet unit page 60 2 Press folding motor bracket page 63 3 Booklet Jogger Motor A 2 Booklet Guide Motor 1 Booklet unit page 60 Booklet Unit D688...

Page 70: ...2 Bracket A 3 1 2 3 Booklet Guide Motor A 2 1 Movement Roller Transport Motor 1 Booklet unit page 60 1 Replacement and Adjustment 68...

Page 71: ...2 Movement Roller Transport Motor A 3 1 1 1 Booklet Fence Motor 1 Booklet unit page 60 2 Booklet Fence Motor A 2 1 1 Folding Transport Motor 1 Booklet unit page 60 Booklet Unit D688 Only 69...

Page 72: ...Transport Motor A 2 1 1 Booklet Stapler Motor Unit 1 Booklet unit page 60 2 Release the clamps and remove the screws securing the booklet stapler motor unit and booklet unit 2 3 1 Replacement and Adju...

Page 73: ...it to the front side and then pulling it out from the rear part of the unit 1 Tray Upper Limit Switch 1 Booklet unit page 60 2 Remove the bracket A from the booklet unit 1 1 3 Remove the screw A of t...

Page 74: ...4 Loosen the screw B of the belt holding bracket and then loosen the press folding motor belt C 5 Release the harness from the clamps shown below 6 1 Replacement and Adjustment 72...

Page 75: ...6 Disconnect the connectors shown below 11 Booklet Unit D688 Only 73...

Page 76: ...7 Disconnect the connectors shown below 2 1 Replacement and Adjustment 74...

Page 77: ...8 Press folding motor bracket A 5 9 Rotate the cam A to remove the screw of the tray upper limit switch bracket B Booklet Unit D688 Only 75...

Page 78: ...10 Bracket A 1 2 11 Tray upper limit switch A Folding Blade Cam HP Sensor 1 Booklet unit page 60 1 Replacement and Adjustment 76...

Page 79: ...2 Booklet unit front cover A 5 2 1 2 3 Bracket A 3 1 4 Cam bracket A 1 1 Booklet Unit D688 Only 77...

Page 80: ...5 Folding blade cam HP sensor A Bottom Paper Exit Sensor 1 Booklet unit page 60 2 Booklet unit front cover A 5 2 1 2 1 Replacement and Adjustment 78...

Page 81: ...3 Fold plate bracket A 2 4 Booklet paper exit guide plate A 4 Booklet Unit D688 Only 79...

Page 82: ...5 Bottom paper exit sensor A 1 1 Booklet Paper Sensor Upper 1 Booklet unit page 60 2 Bracket A 1 1 2 1 Replacement and Adjustment 80...

Page 83: ...3 Booklet Paper Sensor Upper A 1 Booklet Paper Sensor Lower 1 Booklet unit page 60 2 Bracket A 1 1 Booklet Unit D688 Only 81...

Page 84: ...let Paper Sensor Lower A 1 1 Booklet Adjustment HP Sensor 1 Pull out the booklet unit 2 Booklet adjustment HP sensor A 1 Booklet Jogger HP Sensor 1 Pull out the booklet unit 1 Replacement and Adjustme...

Page 85: ...2 Bracket A 1 3 Booklet jogger HP sensor A 1 1 Booklet Guide Sensor 1 Pull out the booklet unit 2 Bracket A 1 Booklet Unit D688 Only 83...

Page 86: ...3 Booklet guide sensor A 1 Booklet Bottom Fence HP Sensor 1 Pull out the booklet unit 2 Bracket A 1 1 Replacement and Adjustment 84...

Page 87: ...3 Booklet bottom fence HP sensor A 1 1 Booklet Unit D688 Only 85...

Page 88: ...he whole unit Do not disassemble the punch unit This unit is precisely adjusted in the factory Do not drop or give a shock to the unit when you replace it The unit could be damaged 1 Remove the follow...

Page 89: ...Punch Unit 87...

Page 90: ...nit Adjusting the Alignment of the Flat Fold Rollers To adjust the folding strength adjust the difference in vertical alignment between the flat fold rollers 1 Booklet unit page 60 2 Fold plate bracke...

Page 91: ...er rollers of the flat fold booklet unit To lower the booklet fold height increase folding strength roller offset is increased To raise the booklet fold height decrease folding strength roller offset...

Page 92: ...to make the booklet thinner set a slower speed If you want to make the booklet thicker set a faster speed 1 Enter the SP mode 2 Set the moving speed of the flat fold booklet unit for each paper size w...

Page 93: ...0 Standard is faster than 1 Middle 3 Exit the SP mode Adjustment of the Flat Fold Booklet Unit 91...

Page 94: ...tapler Unit 1 Remove the following covers Front inner cover page 9 Rear upper cover page 7 2 Stapler Unit rear side A 2 1 3 Stapler Unit front side A 2 4 Stapler Unit A 1 Replacement and Adjustment 92...

Page 95: ...tor 1 Remove the following cover Rear upper cover page 7 2 Stapler Movement Motor A 2 1 Stapler Movement HP Sensor 1 Remove the following covers Front inner cover page 9 2 Stapler Movement HP Sensor A...

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