Ridder Drive Systems PolyDrive RPD 506 Series, Product Manual

Page 1: ...l product manual Ridder PolyDrive RPD Product Manual Lorentzstraat 32 3846 AX Harderwijk PO Box 360 3840 AJ Harderwijk the Netherlands T 31 0 341 416 854 F 31 0 341 416 611 I ridder com E info ridder...

Page 2: ...ghtening torque motor connections 14 5 4 Wiring diagram 3 phase motor 15 5 5 Wiring diagram 1 phase 3 wire motor 16 5 6 Wiring diagram 1 phase 5 wire motor 17 5 7 Alternative control circuit without s...

Page 3: ...and responsible TARGET GROUP FOR EACH CHAPTER CHAPTER refer to Table of Contents TARGET GROUP 1 2 3 4 5 6 7 8 9 10 User operator Installer Approved personnel Not fully applicable Keep this product man...

Page 4: ...know all product properties before it is used or work starts It is not permitted to use high pressure cleaners and related cleaning agents Use a soft brush with a small quantity of water without clean...

Page 5: ...se if necessary the correct work equipment and accessories Refer to Dimensions and Technical specifications Make sure that the working conditions comply with the local or national laws and regulations...

Page 6: ...t follows gives the descriptions Symbol Description Symbol Description A1 B1 Duty switch RLS PTC PTC Thermistor A2 B2 Safety switch RLS PTO Protective Thermal Overload Switch A B Limit switch A B PZ C...

Page 7: ...ion For more information on item numbers and models refer to the Ridder catalogue or website at ridder com EXAMPLE Alternatives 61 36 Limit switch range motor gearbox Alternatives 208 480 230 380 400...

Page 8: ...ystem with duty switches safety switches and a Fail Safe mechanism The Fail Safe mechanism locks the limit switch The maximum switching range minimum maximum of the limit switch system is 1 36 revolut...

Page 9: ...62 5 mm x 241 mm approximately Weight 14 4 18 8 kg Electrical Supply voltage 115 230 V AC 1 or 208 480 380 400 600 V AC 3 Power 0 18 kW 0 25 kW 0 30 kW 0 37 kW or 0 44 kW Duty Cycle Applicable for int...

Page 10: ...3x 295159 Spring washer M10 3x Minimum parts list Drive unit without optional parts and accessories Sprockets and keys are installed on the drive unit 4 1 Special tools and equipment No special tools...

Page 11: ...plied spring washers and bolts M10x25 3x Refer to Minimum screw in depth fixing bolts SID which also shows the standard bolt installation Pressure levelling Difference in air pressure P of low altitud...

Page 12: ...angled mounting plate Optional Straight mounting plate or guiding unit 45 Nm M10 x 25 3x 291390 RLS M10 3x 295159 SID 3x 16 mm Do the check of the minimum screw in depth SID of the configuration that...

Page 13: ...nductor cross section can be different Always refer to the related information and manuals Motor current connection through the RLS is not permitted The limit switch system is applicable for the curre...

Page 14: ...such as Cable lengths External sources Too many cables together 5 3 Tightening torque motor connections Tighten the motor connections with the correct tightening torque M4 connections 2 Nm M5 connect...

Page 15: ...es A1 Duty Switch 1 2 RLS B1 Duty Switch 3 4 RLS A2 B2 Safety Switch 5 6 RLS Change direction of rotation Interchange U1 and V1 on the terminal block EM Change switching sense Interchange 1 and 3 plus...

Page 16: ...tches A1 Duty Switch 1 2 RLS B1 Duty Switch 3 4 RLS A2 B2 Safety Switch 5 6 RLS Change direction of rotation Interchange V1 and W1 on the terminal block EM Change switching sense Interchange 1 and 3 p...

Page 17: ...tches A1 Duty Switch 1 2 RLS B1 Duty Switch 3 4 RLS A2 B2 Safety Switch 5 6 RLS Change direction of rotation Interchange V1 and W2 on the terminal block EM Change switching sense Interchange 1 and 3 p...

Page 18: ...re that operated safety switches are sensed If applicable include the control circuit that follows in a standard diagram 5 4 5 5 5 6 Wiring diagram standard 3 phase or 1 phase 3 wire or 1 phase 5 wire...

Page 19: ...in operation A drive unit can get high temperatures If necessary take protective precautions to prevent injuries The waiting time must be approximately 2 seconds when you change the direction of rota...

Page 20: ...dder com for more information Always refer to the manuals of the control components used 6 4 Safety functions and stop functions The RPD motor gearbox has the safety functions and stop functions that...

Page 21: ...ways make sure that the limit switch is correctly adjusted Make sure that there is no blockage of the system before the limit switch system is adjusted This prevents damage or injury 1 Threaded shaft...

Page 22: ...rections 7 2 4 Connections and functional operation The limit switch system has a terminal strip with six connection terminals 0 8 1 5 mm Starting point for a correct connection and functional operati...

Page 23: ...uty switch occurs the switching spring 5 operates the safety switch A2 or B2 This makes sure the motor gearbox stops It prevents consequential damage to the system Fail Safe If the RPD is turned too f...

Page 24: ...equence The check of the limit switches can be from A to B or from B to A In this manual first the check of limit switch A is done and then limit switch B 7 3 and 7 4 check and adjustment are recommen...

Page 25: ...he motor turns in direction B then duty switch A1 is operated The connection of duty switch A1 Direction A and functional operation is correct Go to step 10 4 B If the motor does not turn then safety...

Page 26: ...R TURNS The functional operation and connection of duty switch B1 Direction B is correct Go to step 14 MOTOR DOES NOT TURN Go to step 13 13 Do a check of the condition of the wiring GOOD Contact your...

Page 27: ...2 with your hand against the stopper 6 3 Turn the adjusting ring 3 in the opposite direction of the knurled nut 2 The duty switch A1 or B1 is operated by the switching cam 8 and switching spring 5 Hol...

Page 28: ...maximum It is not permitted to set more than the maximum switching range distance smaller than 2 mm This also makes the RPD not applicable for the system 2 mm 6 Do the steps 2 thru 4 again to adjust t...

Page 29: ...or a system in a damaged or dangerous condition Do a check of the condition of the system Make sure that the system can be safely operated This prevents damage or injury 2 If necessary manually turn t...

Page 30: ...the lifting element 5a The knurled nut 2 must stay at its position against the stopper Put the switching cam 8 below the lifting element 5a and remove the hex wrench 7 The locking element 5b goes back...

Page 31: ...r 2x Always put the cover 2x and the bolts 2x4 back after the work Problems with moisture and or the IP protection rating if applicable must be prevented Do a check of the gasket for dirt and damages...

Page 32: ...maintenance free It is recommended to do the checks that follow every 6 months Of the correct operation of the drive unit and the system For oil leakage Tell your installer if there is a leakage Of th...

Page 33: ...ted The switching sense is not correct Solution 2 Interchange at the connection terminals 10 of the RLS Connections 1 and 3 Connections 2 and 4 Cause 3 A duty switch A1 or B1 is defective Solution 3 R...

Page 34: ...in opposite sequence of the installation 4 Refer to 2 2 Transport storage and packaging and obey the applicable instructions and conditions 5 The temporary decommissioning is completed Note Obey the p...

Page 35: ...re is a separation of The collected operating materials if applicable such as oil grease and such The different materials if applicable such as metals non ferrous metals plastics and such It is recomm...

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