Ridder SynCore RW Unit, Product Manual

Page 1: ...l product manual Ridder SynCore RW Unit Product Manual Lorentzstraat 32 3846 AX Harderwijk PO Box 360 3840 AJ Harderwijk the Netherlands T 31 0 341 416 854 F 31 0 341 416 611 I ridder com E info ridder com Ridder Drive Systems B V ...

Page 2: ...ts 14 5 4 Overview and function diagram 15 5 5 Wiring diagram Control board RCB 15 5 6 3 phase electric motor 208 600 VAC 16 5 7 1 phase 3 wire electric motor 115 230 VAC 17 5 8 1 phase 5 wire electric motor 115 230 VAC 17 5 9 OPTIONAL Fault contacts SynCore RW Unit 18 6 USER INSTRUCTIONS 6 1 Usage Conditions and starting points 19 6 2 Status LEDs 20 6 3 Operation 20 6 4 Fault contacts 20 6 5 Safe...

Page 3: ...nstaller Approved personnel Not fully applicable for users operators Keep this product manual with the product during the lifespan Make sure it is available for users operators installers and approved personnel 1 3 Warning about discouraged use The conditions that follow are applicable Do not change the construction of the SynCore RW Unit It is not permitted to use the SynCore RW unit to lift or m...

Page 4: ...e After installation interchange the plug in the highest position with the vent plug Refer to the permitted mounting positions in the product manual Not applicable to motor gearboxes filled with grease 2 2 Precautions and safety instructions Precautions GENERAL A system can be dangerous Safety precautions and instructions are important If these precautions cannot be obeyed then use warnings Sugges...

Page 5: ...he working conditions comply with the local or national laws and regulations Make sure that storage areas and the areas in the means of transport are dry and the airflow is sufficient Make sure that the products do not touch the moist bottom surface of storage areas and of the means of transport use pallets or such The bottom surfaces must be smooth Make sure that the products are protected from d...

Page 6: ...h the drive unit is installed 2 4 Symbols and abbreviations This section tells about used symbols and abbreviations in this manual The table that follows gives the descriptions Symbol Description Symbol Description 1L1 Power IN A2 MCS Manual Control Screen 3L2 Power IN A2 MPCB Motor Protection Circuit Breaker 5L3 Power IN A2 N Neutral wire 2T1 Power OUT EM PE Protective earth 4T2 Power OUT EM PLC ...

Page 7: ...ebsite at ridder com RW1400 RW1000 1400 RW1200 1600S or RW2000S 1F 1 mains voltage Alternatives 1 3F 1 mains voltage 3 wire electric motor 3 mains voltage 3F 3 mains voltage Alternatives 115 400 Mains voltage 115 V 230 V 1 or 208 V 400 V 3 SYNCORE Designation Ridder Synchronized Run systems PLC control 1 1 phase Note SynCore configurations are not possible permitted with RW70 200 motor gearboxes N...

Page 8: ...plicable for thermal protection The limit switch system is also connected to the control board of the RW unit The SynCore RW unit transmits control signals from the automatic control system ACS and monitors if these are processed without malfunctions The RW unit has rotational field detection and phase detection of the supply voltage The 24 V AC DC control input is protected from Control in two di...

Page 9: ...s Note The dimensions and illustrations are approximate In this product manual shown illustrations can be different than the components and or systems Make sure that with RW motor gearboxes operated systems comply with the provisions of the applicable safety standards and safety guidelines This prevents for example the risk to become caught in a system that moves M16 4x 200 90 64 90 70 490 182 268...

Page 10: ...y 95 The three types of control boards RCB that follow are available for the SynCore RW unit RCB A Type A 50 60 Hz AC 1 115V 230 V 12FLA 72 LRA 3 208 400 V 12 FLA 72 LRA RCB B Type B 50 60 Hz AC 3 400 V 10 FLA 60 LRA RCB C Type C 50 60 Hz AC 3 440 600 V 10 FLA 60 LRA Refer to the table that follows for abbreviations technical specifications and descriptions of all connections Ridder Drive Systems ...

Page 11: ...e 3 phase 3 Current 3 N A N A N A 3x 400 VAC X3 RCB C Transformer Supply voltage 1 2 3 Type 3 phase 3 Current 3 Loop connection N A 3x 440 480 VAC 3 Loop connection N A 3x 600 VAC X4 PTC IN Type Supply voltage Current 1 PTC Input 0 25 V DC 1 mA 2 PTC Power supply 0 25 V DC 1 mA X5 Fault contact OUT Type Supply voltage Current 1 Not connected Loop connection pin Max 350 V Max 50 mA 2 Fault OUT Swit...

Page 12: ...pproved personnel The SynCore RW Unit is available as part of a drive unit on a RW motor gearbox Do a check of the supplied parts in the table that follows Parts list 580000 SynCore RW unit 2 6x 500000P RW motor gearbox 2 6x Minimum parts list Drive unit without optional parts and accessories Motor gearboxes have spring washers and bolts M10x20 2x M10x25 3x 4x or M12x25 4x NOTE Bolts M12 4x spring...

Page 13: ...s and a satisfactory view is recommended for the location of the RW unit 5 CONNECT INSTRUCTIONS Only to approved personnel it is permitted to do the connect instructions NOTE It is recommended to do a check of all of the system in which this product is included for Electromagnetic Compatibility EMC If necessary take precautions for interference suppression 5 1 Removal cover Remove the bolts 8x and...

Page 14: ...ction Problems with induction must be prevented Induction can cause an interference with the electronics Induction can have many causes such as Cable lengths External sources Too many cables together EMC Interference Problems with electromagnetic interference must be prevented For a correct functional operation possibly precautions such as an EMC mains filter are necessary Use only applicable comp...

Page 15: ... RCB control board A2 The standard connections and optional connections with related connectors The related sections with the wiring diagrams and information Ridder connected X2 X3 X4 X8 and X9 if applicable RW unit housing Refer to Installation Manual Position feedback Control Board Supply Voltage Temperature Limit Switch Supply Voltage 24 V AC DC Control Fault Contact OPTIONAL SYNCORE SYSTEM Rid...

Page 16: ...OR and X4 PTC Connect the supply voltage to X1 MAINS and PE protective earth Fault contacts 5 9 OPTIONAL 5 6 5 7 5 8 CONTROL BOARD A2 RCB Position feedback Power In X3 is not there on RCB B Automatic Control Transformer configuration Power Out Limit Switch Thermal Protection Control board A2 A1 in out in 4 x 1 5 mm Ridder Drive Systems B V T 31 0 341 416 854 F 31 0 341 416 611 I ridder com 16 ...

Page 17: ... PE protective earth 5 8 1 phase 5 wire electric motor 115 230 VAC Make sure that the configuration RCB A on X3 TRANSFORMER agrees with the supply voltage Ridder Drive Systems connects X2 MOTOR and X4 PTC Connect the supply voltage to X1 MAINS and PE protective earth Control board A2 A1 in out in 3 x 1 5 mm Control board A2 A1 in out in 3 x 1 5 mm Ridder Drive Systems B V T 31 0 341 416 854 F 31 0...

Page 18: ...lt contacts to the PLC control of the SynCore system The maximum number of outputs is six RWX Refer to the illustration that follows Connecting Two or more 2 6 SynCore RW units Also refer to the Installation Manual 265342 of the SynCore system Control board A2 Control board A2 Control board A2 PLC control Ridder Drive Systems B V T 31 0 341 416 854 F 31 0 341 416 611 I ridder com 18 ...

Page 19: ...touch a system that is in operation A drive unit can get high temperatures If necessary take protective precautions to prevent injuries The waiting time must be approximately 2 seconds when you change the direction of rotation The electric motor must stop This prevents that it continues in the initial direction When a safety stop safety switch occurs Do a check of the condition of the operated sys...

Page 20: ...on of an external manual control MC to the control board of the SynCore RW unit is NOT permitted 6 4 Fault contacts The SynCore RW units have a fault contact for feedback The maximum current for the fault contact is 0 5 A at 24 V AC DC The fault contact is in operation When the electric motor is thermally stopped When phase failure occurs When the safety switch is operated When there is no power s...

Page 21: ...error messages with a fault contact 7 COMMISSIONING INSTRUCTIONS The commissioning is only permitted to approved personnel 7 1 Commissioning Conditions and starting points Refer to the Installation Manual 265342 and the User Manual 265343 of the SynCore system Refer to the Product Manual of the used Ridder motor gearbox and the User Manual 265343 of the SynCore system at ridder com to adjust the e...

Page 22: ...ck after the work Problems with moisture and or the IP protection rating if applicable must be prevented Do a check of the gasket for dirt and damages Put the gasket if removed back carefully and make sure that no damage is caused Tighten the bolts crosswise and gradually with the correct tightening torque HEX 4 mm 8x 2 Nm maximum Ridder Drive Systems B V T 31 0 341 416 854 F 31 0 341 416 611 I ri...

Page 23: ...ch Contact your supplier if Replacement of parts is necessary A problem is found with no solution Refer to 9 1 first Refer to the Ridder catalog or the website at ridder com for more information about spare parts or accessories that are available 9 SERVICE If necessary remove covers to do the work Refer to chapter 5 For safe and correct servicing read the applicable sections of Chapter 2 chapter 6...

Page 24: ...inks while the green LED D1 is on blink code 1 4 Cause 1 The duty switch is possibly not disconnected The electric motor subsequently operated the safety switch Solution 1 Set the switch on the manual control screen MCS of the PLC to position 0 to erase the error message When this occurs again and again or if the error message does not erase contact your supplier Malfunction 4 Phase failure Observ...

Page 25: ...ured in the system End position A The limit switch A is operated The duty switch is open and output 2 X7 is enabled End position B The limit switch B is operated The duty switch is open and output 3 X7 is enabled 9 3 Technical support For technical support contact your local After Sales contact person You can find your local After Sales contact person on our website at ridder com Ridder Drive Syst...

Page 26: ...ing and obey the applicable instructions and conditions 5 The temporary decommissioning is completed Note Obey the product manual for a subsequent installation Permanent decommissioning End of lifespan 1 Refer to 2 2 Precautions and Safety instructions 2 Disconnect the product from the electric circuit 3 Disconnect the product mechanically from the system and remove the product usually in opposite...

Page 27: ...ere is a separation of The collected operating materials if applicable such as oil grease and such The different materials if applicable such as metals non ferrous metals plastics and such It is recommended that approved personnel and or a company that is specialized in Waste disposal do the work Ridder Drive Systems B V T 31 0 341 416 854 F 31 0 341 416 611 I ridder com 27 ...

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