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(1)

(2)

APPLICATION INFORMATION

SPECIFICATIONS  

This winch is designed to move a load at ground level or up an incline. It is 

neither designed nor intended for hoisting.

This winch is not to be used to lift or move people.

This winch is for intermittent use due to heat build up 

characteristics of various components. If the end of the motor 

becomes uncomfortably hot to touch, stop winching

and allow the motor to cool down.

Working Load: 3000 lb (1360 kg)

Motor: 12V DC 1.22hp (0.92 kw)

Gear Ratio: 153:1

Dyneema Rope: 4.8mmx12m

Dimensions: 295x105x105mm

Drum Diameter: 30mm

Drum Length: 72mm

Weight: 7.38kgs

Switching Method: Handlebar Mounted Toggle

SAFETY PRECAUTIONS

GENERAL SAFETY INFORMATION

Throughout this manual, you will find notations with the following 

headings:

The following symbols on the product and in the Owner's Manual are used:

Note:  Indicates additional information in the installation and operation 

procedures of your winch.

Please Note: Winch is designed primarily for intermittent applications. This 

winch is not designed to be used in industrial or hoisting applications.

Your winch is a very powerful machine. If used unsafely or improperly, there 

is a possibility that property damage or personal injury could result.

Indicates an imminently hazardous situation which, if not 

avoided, may result in death or serious injury.

Indicates a potentially hazardous situation which, if not 

avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not 

avoided, may result in minor or moderate injury. This notation 

is also used to alert against unsafe practices.

Danger

Warning

!

!

Caution

!

Read Owner's

Manual

Always Use

Handsaver

Keep clear of winch,

wire rope and hook

while operating

Never use winch

to lift or move

people

Never use

winch to hold

loads in place

Amps

lb                         kg                 ft/min           m/min

0                           0                   10.5                3.2                       12
500                    227                  9.2                 2.8                       25
1000                 454                   6.6                 2.0                       40
2000                 907                  4.29                1.3                       68
3000                1360                  2.3                 0.7                      120

Line Pull and Cable Capacity
                                   Rated Line Pull Per Layer       Cable Capacity Per Layer

lbs

kgs

ft

m

Layer of Cable 

                     Load                                        Speed                         Motor Current 

Line Speed and Motor Current (First layer)

1                         3000               1360                  4.95                  1.5
2                         2250               1020                  11.2                  3.4
3                         1800                 816                  18.8                  5.7
4                         1440                 653                   28                    8.5
5                         1150                 521                   38                   11.5
6                           950                 430                  44.5                 13.5

(1)

(2)

APPLICATION INFORMATION

SPECIFICATIONS  

This winch is designed to move a load at ground level or up an incline. It is 

neither designed nor intended for hoisting.

This winch is not to be used to lift or move people.

This winch is for intermittent use due to heat build up 

characteristics of various components. If the end of the motor 

becomes uncomfortably hot to touch, stop winching

and allow the motor to cool down.

Working Load: 3000 lb (1360 kg)

Motor: 12V DC 1.22hp (0.92 kw)

Gear Ratio: 153:1

Dyneema Rope: 4.8mmx12m

Dimensions: 295x105x105mm

Drum Diameter: 30mm

Drum Length: 72mm

Weight: 7.38kgs

Switching Method: Handlebar Mounted Toggle

SAFETY PRECAUTIONS

GENERAL SAFETY INFORMATION

Throughout this manual, you will find notations with the following 

headings:

The following symbols on the product and in the Owner's Manual are used:

Note:  Indicates additional information in the installation and operation 

procedures of your winch.

Please Note: Winch is designed primarily for intermittent applications. This 

winch is not designed to be used in industrial or hoisting applications.

Your winch is a very powerful machine. If used unsafely or improperly, there 

is a possibility that property damage or personal injury could result.

Indicates an imminently hazardous situation which, if not 

avoided, may result in death or serious injury.

Indicates a potentially hazardous situation which, if not 

avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not 

avoided, may result in minor or moderate injury. This notation 

is also used to alert against unsafe practices.

Danger

Warning

!

!

Caution

!

Read Owner's

Manual

Always Use

Handsaver

Keep clear of winch,

wire rope and hook

while operating

Never use winch

to lift or move

people

Never use

winch to hold

loads in place

Amps

lb                         kg                 ft/min           m/min

0                           0                   10.5                3.2                       12
500                    227                  9.2                 2.8                       25
1000                 454                   6.6                 2.0                       40
2000                 907                  4.29                1.3                       68
3000                1360                  2.3                 0.7                      120

Line Pull and Cable Capacity
                                   Rated Line Pull Per Layer       Cable Capacity Per Layer

lbs

kgs

ft

m

Layer of Cable 

                     Load                                        Speed                         Motor Current 

Line Speed and Motor Current (First layer)

1                         3000               1360                  4.95                  1.5
2                         2250               1020                  11.2                  3.4
3                         1800                 816                  18.8                  5.7
4                         1440                 653                   28                    8.5
5                         1150                 521                   38                   11.5
6                           950                 430                  44.5                 13.5

280 x 215mm

Summary of Contents for 341685

Page 1: ...280 x 215mm ...

Page 2: ...2250 1020 11 2 3 4 3 1800 816 18 8 5 7 4 1440 653 28 8 5 5 1150 521 38 11 5 6 950 430 44 5 13 5 1 2 APPLICATION INFORMATION SPECIFICATIONS This winch is designed to move a load at ground level or up an incline It is neither designed nor intended for hoisting This winch is not to be used to lift or move people This winch is for intermittent use due to heat build up characteristics of various compon...

Page 3: ...drum Figure 6 This can jam the winch rope in the winch causing damage to the rope or the winch Figure 3 1 Maximum working load capacity is on the winch rope layer closest to the drum DO NOT OVERLOAD DO NOT ATTEMPT PROLONGED PULLS AT HEAVY LOADS Overloads can damage the winch and or the winch rope and create unsafe operating conditions FOR LOADS OVER 1 2 RATED CAPACITY WE RECOMMEND THE USE OF THE O...

Page 4: ...he winch mounting location does not significantly reduce ground clearance Caution INSTALLATION Figure 7 6 Underwind Overwind Step 1 Mount the winch to a firm base Be sure that your structural support is strong enough to support the rated pulling forces of the winch Step 2 While mounting is at your discretion always remember that your winch is to be operated with the winch rope in an underwound ori...

Page 5: ...rol Engaged Free Figure 9 CAUTION If the winch motor stalls do not continue to apply power 1 2 Step 3 Refer to Figure 8 for wiring diagram Route the short red and black colour coded wires from the control box to the motor Route the long red and black colour coded wires from the control box to the battery Attach the circuit breaker to battery end of the red wire Wrap the circuit breaker with electr...

Page 6: ...ace the winch rope with the identical replacement part recommended by the manufacturer Warning PREPARING THE WINCH Wear heavy leather gloves when handling dyneema winch rope When handling the hook always use handsaver see Fig 10 Never put your fingers into the hook Placing finger s in hook could result in injury Danger 10 Figure 10 1 When anchoring the pulling vehicle set the parking brake and blo...

Page 7: ... pulling could overload the winch rope and the load could break the winch Warning 12 Figure 13 WINCHING 1 Winch with at least five wraps of winch rope around the winch drum With fewer wraps the winch rope could pull loose from the drum under load 2 When pulling a load place a blanket jacket or damper over the winch rope near the hook end see Fig 12 This will slow the snap back of a broken winch ro...

Page 8: ...ity 14 Figure 16 Figure 17 Anchor Point Tree Trunk Protector Tree Trunk Protector SNATCH BLOCK RIGGING 1 Never handle the winch rope or rigging while anyone else is at the control switch 2 Run the winch intermittently to take up winch rope slack When using a pulley block be sure the winch rope is running properly in all pulleys before applying a load Take your time when rigging and include a reaso...

Page 9: ...sion and clean as required 4 Check and clean connections 5 Replace or repair motor SNATCH BLOCK 16 MAINTAINNENCE TROUBLE SHOOTING 1 Periodically check the tightness of mounting bolts and electrical connections Remove all dirt or corrosion and always keep clean 2 Do not attempt to disassemble the gear box Repairs should be done by the manufacturer or an authorized repair center 3 The gear box has b...

Page 10: ...Splined clutch shaft 1 11 Columnar Pin Φ 2 5 1 12 Pull Rod 1 13 Brace Rod 2 14 Crosshead Nut Color Zinc M5 x 12 2 15 Gear box cover 1 16 Out put gear 1 17 washer 1 18 Planetary gear 1 19 48 Teeth gear 1 20 Motor assembly 1 21 Gear box assembly 1 22 Wired control assembly 1 23 Rope 4 8mm x 12M 1 24 Aluminum Fairlead 1 25 Mounting Plate 1 26 1 4 Hook 1 Parts list P3000 1AW 280 x 215mm ...

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