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999-998-086.10_REV. C

16

535 Manual Chuck/535 Auto Chuck Threading Machines

Figure 25B – Rear Pivot Rod Support - Pin Placement

3. Place a 5/16" pin 2" long through the holes in carriage

rest  and  left  hand  die  head  to  retain  in  place 

(see

Figure 26)

.

Figure 26 – Retaining LH Die Head in Place 

4. Threading will be done with the REV/OFF/FOR switch

in the REV position. For the Auto Chuck machines, the
chuck  operation  will  be  reversed  –  the  chuck  will
close down and grip pipe in REV and open in FOR.

Removing Pipe from the Machine

1. Un-chuck the pipe.

For Manual Chuck machines:

With the  REV/OFF/ -

FOR Switch in OFF position and the pipe stationary,
use  repeated  and  forceful  clockwise  spins  of  the
handwheel  to  loosen  the  pipe  in  the  chuck.  Open
the front chuck and the rear-centering device. Do not
reach into chuck or centering device.

For Auto Chuck machines:

Move the REV/ OFF/ FOR

(2/0/1)  Switch  to  the  REV  (2)  position.  Press  and
release the foot switch, the machine will release the
pipe.  Move  the  REV/OFF/FOR  Switch  to  the  OFF
(0) position.

Figure 24 – LH or RH Oil Flow Selector

Left hand threading requires the chuck jaws to grip the
pipe during REV rotation of the machine.
a. Make sure that the REV/OFF/FOR (2/0/1) switch is

in the OFF (0) position and the cord is unplugged
from the outlet.

b. Remove  rear  cover.  Loosen  cover  screws  and

rotate cover to remove

(Figure 25A)

.

c. Remove E-clips and rear pivot rod support 

(Figure

25B)

.

d. Position the rear pivot rod support so that pin faces

outward and reinstall

(Figure 25B)

.

e. Reinstall retaining E-clips and rear cover.
f. With  the  machine  completely  reassembled  and

the chuck cover installed, place the REV/OFF/FOR
in the FOR position to open the chuck in prepara-
tion to left hand thread. In this configuration, the
machine can be used for both Left Hand and Right
Hand  threading,  depending  on  whether  FOR  or
REV is used to open the empty chuck.

g. To convert back to Right Hand threading only, turn

over the rear pivot rod support so that pin faces
inward and reinstall

(Figure 25B)

.

Figure 25A – Removing Rear Cover

Right Hand Thread

Pin

Outward

Pin

Inward

L.H. & R.H. Threading

R.H. Threading

Rear 

Pivot Rod

Support

Place Pin

Through

Holes

Loosen

Screws

Rotate Cover

Place Pin

Through

Holes

Summary of Contents for 535 Auto Chuck

Page 1: ...535 Manual Chuck 535 Auto Chuck Threading Machines Threading MachineManual 99 Washington Street Melrose MA 02176 Phone 781 665 1400 Toll Free 1 800 517 8431 Visit us at www TestEquipmentDepot com...

Page 2: ...you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates a hazardous situation which if not avoided will result in...

Page 3: ...ned from frequent use of tools allow you to become complacent and ignore tool safety principles A careless action can cause severe injury within a fraction of a second 535 Manual Chuck 535 Auto Chuck...

Page 4: ...ding Machines to reduce the risk of electrical shock or other serious injury SAVe ALL WARNINGS ANd INSTRuCTIoNS FoR FuTuRe ReFeReNCe Keep this manual with machine for use by the operator Threading Mac...

Page 5: ...l Chuck 535 Auto Chuck Threading Machines Chuck Handwheel Die Head No 820 Cutter No 341 Reamer Chip Tray REV OFF FOR 2 0 1 Switch Foot Switch Carriage Handwheel Length Gauge Die Head No 820 Cutter No...

Page 6: ...Centering Device Cam Action rotates with Chuck Automatic Centering only Die Heads See RIDGID Catalog for available Die Heads Cutter Model 820 1 8 2 Full Floating Self Centering Cutter Reamer Model 34...

Page 7: ...uipment being used per its instructions to make sure it is functioning properly 999 998 086 10_REV C 7 Selection of appropriate materials and instal lation joining and forming methods is the responsib...

Page 8: ...rts Move the REV OFF FOR 2 0 1 Switch to the FOR 1 position Press and release the foot switch Chuck should rotate counter clockwise when viewed from the carriage end see Figure 22 Repeat for REV posit...

Page 9: ...your die head Always cut a test thread to confirm proper thread size after changing adjusting the Dies Removing Installing die Head Insert remove Die Head Post into mating hole in car riage When full...

Page 10: ...ead Size 1 Install the die head move the die head into threading position 2 Loosen clamp lever 3 Start with link index mark aligned with desired size mark on size bar On Bolt die heads set link mark a...

Page 11: ...engagement or UNDER smaller thread dia meter more turns of fitting en gagement markings 5 Tighten clamp lever Trigger Slide Adjustment Position the Trigger Slide for the size of pipe being thread ed...

Page 12: ...k process and the foot switch do not operate with more than one person In case of entanglement the operator must be in control of the foot switch Follow operating instructions to reduce the risk of in...

Page 13: ...used for cutting and reaming Threading Speed Selection Up to 36 RPM Suitable for threading up to 2 pipe bolt threading high torque applications like stainless steel and high hardness material 46 RPM S...

Page 14: ...o the FOR position 4 With both hands grasp the pipe cutter feed handle 5 Depress the foot switch 6 Tighten the feed screw handle one half turn per rota tion of the pipe until the pipe is cut More aggr...

Page 15: ...verse REV with dies engaged 9 Remove foot from the foot switch 10 Move the REV OFF FOR Switch to the OFF posi tion 11 Turn the carriage handwheel to move the die head past the end of the pipe Raise th...

Page 16: ...the OFF 0 position Figure 24 LH or RH Oil Flow Selector Left hand threading requires the chuck jaws to grip the pipe during REV rotation of the machine a Make sure that the REV OFF FOR 2 0 1 switch i...

Page 17: ...If issues such as thread tearing waviness thin threads or pipe out of roundness are found the thread may not seal Refer to the Troubleshooting Chart for help in diagnosing these issues 3 Inspect the s...

Page 18: ...mend that they be added Contact Ridge Tool Technical Service Department at rtctechservices emerson com or 800 519 3456 regard ing a retrofit policy If the jaw inserts do not grip and need to be cleane...

Page 19: ...to hold pipe or rod during operation flip jaws to unused side or replace entire set of jaws 1 Loosen all three front cover mounting screws and remove the front cover Mounting screws are retained to fr...

Page 20: ...confirm that the belt is properly tensioned Tighten the 4 fasteners that hold the motor to the motor bracket optional equipment WARNING To reduce the risk of serious injury only use equip ment specif...

Page 21: ...tions on the threading oil label and Safety Data Sheet SDS Specific information about RIDGID Thread Cutting Oils including Hazard Identification First Aid Fire Fighting Accidental Release Measures Han...

Page 22: ...t tight on pipe 535A Brake assembly not properly adjusted 535A Replace dies Only use RIDGID Thread Cutting Oil Replace the RIDGID Thread Cutting Oil Clean chips dirt or other foreign material from bet...

Page 23: ...RIDGID logo are registered trademarks of Emerson Electric Co or RIDGID Inc in the U S and other countries All other trademarks belong to their respective holders 99 Washington Street Melrose MA 02176...

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