background image

999-998-086.10_REV. C

3

moving parts. 

Damaged or entangled cords increase

the risk of electric shock.

When  operating  a  power  tool  outdoors,  use  an
extension cord suitable for outdoor use.

Use of a

cord suitable for outdoor use reduces the risk of elec-
tric shock.

If  operating  a  power  tool  in  a  damp  location  is
unavoidable, use a ground fault circuit interrupter
(GFCI)  protected  supply.

Use  of  a  GFCI  reduces

the risk of electric shock.

Personal Safety

Stay alert, watch what you are doing and use com-
mon sense when operating a power tool. Do not
use a power tool while you are tired or under the
influence of drugs, alcohol, or medication.

A mo -

ment  of  inattention  while  operating  power  tools  may
result in serious personal injury.

Use personal protective equipment. Always wear
eye  protection.

Protective  equipment  such  as  dust

mask,  non-skid  safety  shoes,  hard  hat,  or  hearing
protection used for appropriate conditions will reduce
personal injuries.

Prevent unintentional starting. Ensure the switch is
in  the  OFF-position  before  connecting  to  power
source and/or battery pack, picking up or carrying
the tool.

Carrying power tools with your finger on the

switch or energizing power tools that have the switch
ON invites accidents.

Remove any adjusting key or wrench before turn-
ing  the  power  tool  ON.

A  wrench  or  a  key  left  at -

tached to a rotating part of the power tool may result in
personal injury.

Do not overreach. Keep proper footing and balance
at all times.

This enables better control of the power

tool in unexpected situations.

Dress  properly.  Do  not  wear  loose  clothing  or
jewel ry.  Keep  your  hair  and  clothing  away  from
moving  parts.

Loose  clothes,  jewelry,  or  long  hair

can be caught in moving parts.

If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used.

Use of dust collection

can reduce dust-related hazards.

Do not let familiarity gained from frequent use of
tools allow you to become complacent and ignore
tool safety principles.

A careless action can cause

severe injury within a fraction of a second.

535 Manual Chuck/535 Auto Chuck Threading Machines

Power Tool use And Care

Do not force the power tool. Use the correct power
tool for your application.

The correct power tool will

do the job better and safer at the rate for which it is
designed.

Do not use the power tool if the switch does not
turn it ON and OFF.

Any power tool that cannot be

controlled with the switch is dangerous and must be
repaired.

Disconnect the plug from the power source and/or
remove  the  battery  pack,  if  detachable,  from  the
power tool before making any adjustments, chang-
ing accessories, or storing power tools.

Such pre-

ventive safety measures reduce the risk of starting the
power tool accidentally.

Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the pow -
er tool or these instructions to operate the power
tool.

Power  tools  are  dangerous  in  the  hands  of

untrained users.

Maintain power tools. Check for misalignment or
binding  of  moving  parts,  breakage  of  parts  and
any other condition that may affect the power tool’s
operation. If damaged, have the power tool repaired
before  use.

Many  accidents  are  caused  by  poorly

maintained power tools.

Keep cutting tools sharp and clean.

Properly main-

tained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.

Use the power tool, accessories and tool bits etc.
in accordance with these instructions, taking into
account the working conditions and the work to be
performed.

Use of the power tool for operations dif-

ferent from those intended could result in a hazardous
situation.

Keep  handles  and  grasping  surfaces  dry,  clean
and free from oil and grease.

Slippery handles and

grasping surfaces do not allow for safe handling and
control of the tool in unexpected situations.

Service

Have your power tool serviced by a qualified repair
person  using  only  identical  replacement  parts.

This  will  ensure  that  the  safety  of  the  power  tool  is
maintained.

Summary of Contents for 535 Auto Chuck

Page 1: ...535 Manual Chuck 535 Auto Chuck Threading Machines Threading MachineManual 99 Washington Street Melrose MA 02176 Phone 781 665 1400 Toll Free 1 800 517 8431 Visit us at www TestEquipmentDepot com...

Page 2: ...you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates a hazardous situation which if not avoided will result in...

Page 3: ...ned from frequent use of tools allow you to become complacent and ignore tool safety principles A careless action can cause severe injury within a fraction of a second 535 Manual Chuck 535 Auto Chuck...

Page 4: ...ding Machines to reduce the risk of electrical shock or other serious injury SAVe ALL WARNINGS ANd INSTRuCTIoNS FoR FuTuRe ReFeReNCe Keep this manual with machine for use by the operator Threading Mac...

Page 5: ...l Chuck 535 Auto Chuck Threading Machines Chuck Handwheel Die Head No 820 Cutter No 341 Reamer Chip Tray REV OFF FOR 2 0 1 Switch Foot Switch Carriage Handwheel Length Gauge Die Head No 820 Cutter No...

Page 6: ...Centering Device Cam Action rotates with Chuck Automatic Centering only Die Heads See RIDGID Catalog for available Die Heads Cutter Model 820 1 8 2 Full Floating Self Centering Cutter Reamer Model 34...

Page 7: ...uipment being used per its instructions to make sure it is functioning properly 999 998 086 10_REV C 7 Selection of appropriate materials and instal lation joining and forming methods is the responsib...

Page 8: ...rts Move the REV OFF FOR 2 0 1 Switch to the FOR 1 position Press and release the foot switch Chuck should rotate counter clockwise when viewed from the carriage end see Figure 22 Repeat for REV posit...

Page 9: ...your die head Always cut a test thread to confirm proper thread size after changing adjusting the Dies Removing Installing die Head Insert remove Die Head Post into mating hole in car riage When full...

Page 10: ...ead Size 1 Install the die head move the die head into threading position 2 Loosen clamp lever 3 Start with link index mark aligned with desired size mark on size bar On Bolt die heads set link mark a...

Page 11: ...engagement or UNDER smaller thread dia meter more turns of fitting en gagement markings 5 Tighten clamp lever Trigger Slide Adjustment Position the Trigger Slide for the size of pipe being thread ed...

Page 12: ...k process and the foot switch do not operate with more than one person In case of entanglement the operator must be in control of the foot switch Follow operating instructions to reduce the risk of in...

Page 13: ...used for cutting and reaming Threading Speed Selection Up to 36 RPM Suitable for threading up to 2 pipe bolt threading high torque applications like stainless steel and high hardness material 46 RPM S...

Page 14: ...o the FOR position 4 With both hands grasp the pipe cutter feed handle 5 Depress the foot switch 6 Tighten the feed screw handle one half turn per rota tion of the pipe until the pipe is cut More aggr...

Page 15: ...verse REV with dies engaged 9 Remove foot from the foot switch 10 Move the REV OFF FOR Switch to the OFF posi tion 11 Turn the carriage handwheel to move the die head past the end of the pipe Raise th...

Page 16: ...the OFF 0 position Figure 24 LH or RH Oil Flow Selector Left hand threading requires the chuck jaws to grip the pipe during REV rotation of the machine a Make sure that the REV OFF FOR 2 0 1 switch i...

Page 17: ...If issues such as thread tearing waviness thin threads or pipe out of roundness are found the thread may not seal Refer to the Troubleshooting Chart for help in diagnosing these issues 3 Inspect the s...

Page 18: ...mend that they be added Contact Ridge Tool Technical Service Department at rtctechservices emerson com or 800 519 3456 regard ing a retrofit policy If the jaw inserts do not grip and need to be cleane...

Page 19: ...to hold pipe or rod during operation flip jaws to unused side or replace entire set of jaws 1 Loosen all three front cover mounting screws and remove the front cover Mounting screws are retained to fr...

Page 20: ...confirm that the belt is properly tensioned Tighten the 4 fasteners that hold the motor to the motor bracket optional equipment WARNING To reduce the risk of serious injury only use equip ment specif...

Page 21: ...tions on the threading oil label and Safety Data Sheet SDS Specific information about RIDGID Thread Cutting Oils including Hazard Identification First Aid Fire Fighting Accidental Release Measures Han...

Page 22: ...t tight on pipe 535A Brake assembly not properly adjusted 535A Replace dies Only use RIDGID Thread Cutting Oil Replace the RIDGID Thread Cutting Oil Clean chips dirt or other foreign material from bet...

Page 23: ...RIDGID logo are registered trademarks of Emerson Electric Co or RIDGID Inc in the U S and other countries All other trademarks belong to their respective holders 99 Washington Street Melrose MA 02176...

Reviews: