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918-I Heavy Duty Roll Grooving Machine

Ridge Tool Company

12

• Manually rotate the drive shaft/drive roll assembly

while applying pressure to the spindle lock pin until
the lock pin engages the spindle lock hole in the
drive shaft.

• With the spindle lock engaged, use a wrench to

tighten the draw bolt.

• Release pressure on the spindle lock pin, allowing

to retract.

• Pull drive shaft assembly forward. Insert front half of

coupling onto back half. Insert drive shaft assembly
through the bearing retaining nut, aligning hex with
opening in coupling.

• Use spanner wrench to tighten the drive shaft bear-

ing retaining nut.

• Tighten transmission coupling set screws.

• Close motor and transmission cover.

Do not use groover with cover removed or

open.

4. Installing Groove Roll:

• With upper roll housing fully raised and drive shaft in

place, insert groove roll into upper roll assembly and
fully insert upper roll shaft through bearings and
groove roll.

• Tighten groove roll set screw into detent on upper

roll shaft.

5. Using a grease gun, grease the drive shaft through the

fitting on the side of the Groover.

Changing from Solid Drive Shaft Roll Set
to Two-Piece Drive Shaft

1. Removing Groove Roll:

• Fully raise the upper roll housing by moving the

pump release lever to the return position, away
from the operator.

• Loosen groove roll set screw 

(Figure 11). Grasp

groove roll and remove upper roll shaft and groove
roll from Groover 

(Figure 12).

2. Changing Solid Drive Shaft Roll Set to Two-Piece

Drive Shaft:

• Open motor and transmission cover.

• Use 

3

/

16

hex key to loosen the two screws on the

transmission coupling 

(Figure 13).

• Use the box wrench to remove the drive shaft bear-

ing retaining nut 

(Figure 14).

• Remove the drive shaft 

(Figure 15).

• Remove the front half of the coupling.

• Assemble proper drive roll to drive shaft (two-

piece style) with draw bolt hand-tight.

• Insert two-piece drive shaft assembly into 918-I.

• Manually rotate the drive shaft while applying pres-

sure to the spindle lock pin until the lock pin engages
the spindle lock hole in the drive shaft assembly.

• With the spindle lock engaged, use a wrench to

tighten the draw bolt.

• Release pressure on the spindle lock pin, allowing

to retract.

• Pull drive shaft assembly forward. Insert front half of

coupling onto back half. Insert drive shaft assembly
through the bearing retaining nut, aligning hex with
opening in coupling.

• Use spanner wrench to tighten the drive shaft

bearing retaining nut.

• Tighten transmission coupling set screw.

• Close motor and transmission cover.

Do not use groover with cover removed

or open.

3. Installing groove roll:

• With upper housing fully raised and drive shaft in

place, insert groove roll into upper roll assembly and
fully insert upper roll shaft through bearings and
groove roll.

• Tighten groove roll set screw into detent on upper

roll shaft.

4. Using a grease gun, grease the drive shaft through the

fitting on the side of the groover.

Accessories

Only the following RIDGID products have

been designed to function with the 918-I Roll Groover.
Other accessories suitable for use with other tools may
become hazardous when used on this Roll Groover.

To prevent serious injury, use only the accessories listed
below.

NOTE: A Roll Set consists of a Groove Roll and a Drive Roll.

WARNING

WARNING

WARNING

Catalog

No. 918-I 

Accessories

48405

Roll Set for 8

″ − 

12

Sch. 10, (8

Sch.40) with Carrying Case

48407

Roll Set for 1

1

/

4

to 1

1

/

2

Sch. 10/40 with Carrying Case

48412

Roll Set for 1

Sch. 10/40 and 1

1

/

4

to 1

1

/

2

Sch. 10/40 with

Carrying Case 

48417

Roll Set for Copper (2

- 6

)

76822

English Diameter Tape

76827

Metric Diameter Tape
Pipe Stands (See Ridge Tool Catalog)

Summary of Contents for 64977

Page 1: ...anual carefully before using this tool Failure to understand and follow the contents of this manual may result in electrical shock fire and or serious personal injury 99 Washington Street Melrose MA 0...

Page 2: ...e an outdoor extension cord marked W A or W These cords are rated for outdoor use and reduce the risk of elec trical shock Keep all extension cord connections dry and off the ground Do not touch plugs...

Page 3: ...Safety Using this machine without a foot switch increases the risk of serious injury A foot switch provides better control by letting you shut off the motor by removing your foot If clothing should be...

Page 4: ...n groove the following pipe 2 6 Schedule 10 and 40 8 12 Schedule 10 and 8 Schedule 40 With additional roll sets the groover can also be adapted to groove the following 2 6 copper tubing Types K L M DW...

Page 5: ...s mounting plate 8 Place the pump mounting plate over the hole and slot on the left side of the 918 I left side as you look at the front of the 918 I From the bottom of the base plate insert the 3 8...

Page 6: ...e pipe with pipe stands See Chart A for maximum lengths with one 1 stand Failure to properly support the pipe can result in the unit tipping or the pipe falling 5 Make sure switch is in the OFF positi...

Page 7: ...g max imum and minimum O D at 90 degrees apart 3 All internal or external weld beads flash or seams must be ground flush at least 2 inches back from pipe end NOTE Do not cut flats on gasket seat area...

Page 8: ...oll should only touch the pipe surface Care must be taken not to penetrate pipe surface with upper roll by applying excessive pressure 2 Turn down the indexed depth adjustment knob clock wise until it...

Page 9: ...ipe end to level with roll groover 5 Short lengths of pipe under three feet may require slight pressure to maintain the 1 2 degree offset di mension Grooving Short Lengths of Pipe Without Stabilizer 1...

Page 10: ...n motor and transmission cover Use 3 16 hex key to loosen the two screws on the front half of the transmission coupling Figure 13 Figure 13 Loosen the Two Screws on the Transmission Coupling Use the s...

Page 11: ...key to loosen the two screws on the front half of the transmission coupling Figure 13 Use the spanner wrench to loosen and remove the drive shaft retaining nut Figure 14 Pull the drive shaft assembly...

Page 12: ...Figure 15 Remove the front half of the coupling Assemble proper drive roll to drive shaft two piece style with draw bolt hand tight Insert two piece drive shaft assembly into 918 I Manually rotate the...

Page 13: ...56 750 469 12 531 000 110 025 025 Table II Pipe Maximum and Minimum Wall Thickness NOTE All Dimensions are in Inches CARBON STEEL OR STAINLESS STEEL ALUMINUM PIPE OR TUBE PIPE OR TUBE PVC PIPE Pipe Si...

Page 14: ...ing roll feed rate too slow Pipe support stand rollers not in correct location for pipe size Pipe wall maximum thickness exceeded Wrong rolls Pipe material too hard Adjustment nut not set Maximum pipe...

Page 15: ...ble III Troubleshooting cont PROBLEM CAUSE CORRECTION Pipe raises or tends to tip groover over back wards Pump not delivering oil cylinder does not advance Pump handle operates with spongy action Cyli...

Page 16: ...r source before performing maintenance or making any adjustments Hydraulic Fluid Level Remove the reservoir filler cap Figure 18 The oil level should come to the fill line when the pump is resting on...

Page 17: ...ne should be taken to a RIDGID Independent Authorized Service Center or returned to the factory All repairs made by Ridge service facilities are warranted against defects in material and workmanship W...

Page 18: ...Printed in U S A 11 12 999 998 676 10 EC39404 Rev B 99 Washington Street Melrose MA 02176 Phone 781 665 1400 Toll Free 1 800 517 8431 Visit us at www TestEquipmentDepot com...

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