RIEJU MRT 50 EURO 5, Owner'S Manual

Page 1: ...MRT 50 EURO 5 MANUEL DE PROPRIEÉTAIRE OWNER S MANUAL MANUAL DEL PROPIETARIO ...

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Page 3: ... you to read the instructions and information that follow carefully We wish to remind you that the life of the vehicle depends on how it is maintained Maintaining the vehicle in perfect working condition reduces the cost of repair This manual has to be considered as an integrate component of the motorbike and must remain part of the basic equipment and handed over in the event of a change of vehic...

Page 4: ... PEDAL 12 GEAR BOX PEDAL 13 PETROL TANK 13 PETROL TAP 14 2T OIL TANK 15 ROUTINE TESTING 16 Front brake 16 Rear brake 17 Brake fluid level and brake pad wear 17 Throttle twist grip 18 Lights indicators and warning lamps 18 Tyres 19 INSTRUMENT AND INDICATORS 20 Speedometer Km h and Mph 20 Out of gear Neutral indicator 20 Temperature warning lamp 20 Engine alarm 20 Headlight Main beam warning light 2...

Page 5: ...t brightness setting 32 DASHBOARD TROUBLE SHOOTING 33 MOTORBIKE OPERATION 34 STARTING AND RIDING 34 RUNNING IN 35 ACCELERATION 35 TO BRAKE SLOWING DOWN 36 STOPPING 36 GEAR BOX PEDAL 36 CARBURETTOR 37 FRONT SUSPENSION 38 REAR SUSPENSION 38 COOLING SYSTEM 39 SPARK PLUG CHECK 40 CHECKING FILLING THE ENGINE OIL LEVEL 41 CHAIN ADJUSTMENT AND TENSION 42 AIR FILTER 43 CLEANING AND STORAGE 45 CLEANING 45 ...

Page 6: ...a Multiple metal clutch with constant pressure springs submerged in an oil bath The engine is anchored to a highly resistant perimeter type chassis with tapered steering bearings The front suspension in the MRT 50 consists of a hydraulic fork with bars The rear suspension with variable transmission consists of a shock absorber on PRO models it is anchored to a progressive articulated rod system Pr...

Page 7: ...ediately to your RIEJU distributor OPERATION Explain the functions correct handling of the motorcycle WARNINGS Explain the importance of warning labels to ensure a long life of the motorcycle KEYS Deliver the full set and recommend making a note of the key item reference FIRST SERVICE Explain the importance of the service at 500 km and the ongoing service schedule PERIODIC MAINTENANCE Explain the ...

Page 8: ...t to suit REAR BRAKE LEVER ADJUSTMENT Adjust to the correct height for the user GEAR LEVER ADJUSTMENT Adjust to the correct height for the user WARNING Changes on the bike don t authorized by RIEJU or use of parts that don t are ORIGINAL SPARE PARTS from RIEJU on the warranty period Release RIEJU from any responsibility on the damages produce on the bike and cancel the warranty ...

Page 9: ...rame Steering head is unique to every machine This number is required to register your vehicle this chassis or VIN number should be quoted when requesting warranty assistance or genuine Rieju spare parts ENGINE IDENTIFICATION NUMBER The engine serial number is located on the top left side bottom of the left crankcase The engine number will serve as a reference when requesting spare parts from the ...

Page 10: ...gnition switch Steering lock HANDLE BAR SWITCHES 1 Indicator Switch This has 3 positions in the centre position it is deactivated to indicate right it must be moved to the right and to indicate left it must be moved to the left NOTE Note that the button always returns to the central position to switch off the direction indicators push button 1 3 2 4 ...

Page 11: ... 35W H4 for light of main and dip beam and of 12V 5W for position light CAUTION Use other type of bulb or change of power of it can cause damages on the optics of the vehicle This type of fault is exempt from warranty 4 Cold start CHOKE When the motor is cold the choke lever should be placed in the ON position WARNING Once the motor has reached it s normal working temperature return the choke leve...

Page 12: ...te it pull the lever towards the grip or handlebar FRONT BRAKE LEVER The front brake lever is situated on the right hand side of the handlebar To activate the front brake pull the lever towards the handlebar REAR BRAKE PEDAL The rear brake pedal is on the right hand side of the motorbike To activate it press downwards with the food ...

Page 13: ...gear again To put the motorbike into first gear the pedal has to be pressed downwards To change the other gears lift the lever upwards with the toe PETROL TANK To get to the tank open it using the stop per of the tank turning it anti clockwise The capacity of the tank is 6 liters CAUTION Use only Unleaded petrol E5 without oil the use of another type of fuel can damage the engine and this damages ...

Page 14: ...s not running when parked and garaged ON With the lever in this position the fuel goes to the carburettor Normal driving is done with the lever in this position RES this position is RESERVE If you run out of fuel while you are driving with the lever in the ON position turn the lever to this position Fill the tank as soon as possible then it is important to remember to turn the lever back to ON TIP...

Page 15: ... capacity of the tank is 1 2 liters CAUTION We must never let it get empty of oil otherwise it would be necessary to bleed the oil pump to remove any air If the motorcycle has no oil left the motor would seize up immediately with serious technical and costly consequences for the user This damages will not be considered as warranty TIP Engine is optimized to use 2T semi synthetic oil RIEJU recommen...

Page 16: ...against the front disc Slowing the bike down The braking surface of the disc should be free of oil and dirt to ensure maximum braking efficiency If for any reason the master cylinder is empty of brake fluid after checking for pad wear it should be topped up as necessary If there is air in the system the brakes will need to be bled WARNING Bled the baking system will do by one professional Rieju re...

Page 17: ...ficial RIEJU dealer Brake fluid level and brake pad wear Check that the level of brake fluid is correct if not Check for brake pad wear If the pad material is less than 2mm thick the pads should be replaced If the pads are not worn out top up the brake reservoir with brake fluid WARNING Brake fluid is corrosive and will damage paintwork if spilt wash off with water immediately TIP Always remember ...

Page 18: ... turning the grip and verifying if the free play is correct The grip should return to closed position when released Lights indicators and warning lamps Check operation of all lights and direction indicators plus the oil warning lamp and petrol reserve panel lights Replace bulbs as necessary 1 ...

Page 19: ...sure that the rim is central and not damaged as well as the wear on the tyres Do not overload the vehicle as this will effect stability and increases tyre wear CAUTION when the pressure is very high the tyres can no longer absorb any shocks transmitting any road sur face defects directly to the chassis handlebar and rider PRESSURES TYRE FRONT REAR Off road 1 7 Kg Cm2 1 8 Kg Cm2 Super Motard 2 2 Kg...

Page 20: ...ur RIEJU dealer as soon as possible 4 Engine alarm The orange indicator lights blink when system found a misfire ATTENTION consult your RIEJU dealer as soon as possible 20 INSTRUMENT AND INDICATORS 1 Speedometer Kmh and Mph 2 Out of gear Neutral indicator This light comes on when the gear change lever is in the neutral N position that is to say out of gear 3 Temperature warning lamp This light is ...

Page 21: ... on when we activate the direction indicators 7 Oil lamp The red indicator lights up when the level of mix oil is low i e when it reaches the reserve level It is vital when the light comes on you fill up the oil tank as soon as possible ATTENTION If the tank is not filled the engine could be seriously damaged warranty it will avoid for damages produced for run the bike without mix oil 6 6 5 7 ...

Page 22: ...e main screen to switch between Clock Stopwatch Average record and MAX record Adjust Button o Press the Adjust button in the main screen to switch between ODO TripA B Total Hour meter Hour meter A B o Press and hold the Adjust button for 3 seconds in Trip A B screen to reset o Press and hold the Adjust button for 3 seconds in Hour metter A B screen to reset Odo meter o Display range 0 99 999 Km mi...

Page 23: ...he Adjust button for 3 seconds to change the speed unit Km to miles USE OF TRIP In main screen press the Adjust button once to switch the function from odometer to trip Hold pressing the Adjust button for 3 seconds to reset the TRIP A Press the Adjust button to switch from TRIP A to TRIP B Hold pressing the Adjust button for 3 seconds to reset the TRIP B ...

Page 24: ...button to switch from total hour meter to hour meter A Press and hold the Adjust button for 3 seconds to reset the hour meter A Press the Adjust button to switch from hour meter A to hour meter B Press and hold the Adjust button for 3 seconds to reset the hour meter A Press the Adjust button to switch from hour meter B to back to the main screen ...

Page 25: ...DO selected press and hold the Select button for 3 seconds to change between 12 24 hour mode If 24 hour mode is chosen then the AM PM symbol will not be displayed STOPWATCH Press the Select button during main screen to switch from Clock to Stopwatch Press and hold the Select button for 3 seconds to reset the Stopwatch ...

Page 26: ...Select button to switch from Stopwatch to Speed Record Press and hold the Select button for 3 seconds to reset the Speed Record Average speed and the Max speed display in the 3 seconds rotation Press the Select button to switch from Speed Record back to main screen ...

Page 27: ... changing diferent size tire CIRCUMFERENCE AND SENSOR POINT SETTING Press the Adjust Button to enter the circumference setting Press the Select Button to change the setting and press the Adjust Button for tree times to enter the sensing point setting Press the Select button to move to the digit you want to set Press Adjust button to go back to tire circumferences value sensing point setting screen...

Page 28: ...ter and the number of pulses will the following ATTENTION Put different values as indicates will produce that the speed show by the dashboard it will incorrect any consequence produce by this issue iwill not a RIEJU responsability 28 TYRE DIAMETER PULSES Off road 2100 6 Super Motard 2030 6 ...

Page 29: ...ck Hour Setting press the Adjust button on the circumferences value sensing point setting screen Press the Select button to enter the clock Hour setting Press the Select button to choose the hour minute you want to set Press Adjust button to get back to Clock setting screen ...

Page 30: ...30 STOPWATCH SETUP To select the stopwatch mode Press the Select button to choose the setting position If AUTO option is chosen press the Adjust button to exit the Stopwatch setup Press the Adjust button to go back to Stopwatch setup screen ...

Page 31: ...e factory settings should not be changed Select ON OFF to enable disable the maintenance oil light function Press the Select button to choose the setting position If OFF is selected press the Adjust button to enter maintenance oil light setting Press the Adjust button to move the digit you want to set ...

Page 32: ...RT 50 EURO 5 32 BACKLIGHT BRIGHTNESS SETTING To change the Backlight brightness setting 1 to 5 Press the Select button to choose the setting position Press the Adjust button to go back to adjust the brightness of the backlight ...

Page 33: ...e problem is caused by the insufficient power Please change the inner battery CR2032 o Maybe the problem is caused by wrong battery installation Please check is the battery direction is correct Speedometer does not display or display error o Maybe setting error Please check tire circumference and sensing points settings The clock is incorrect oMaybe the problem is caused by the insufficient power ...

Page 34: ...n key one position clockwise and check the engine is in neutral with the throttle closed press the foot starter lever to turn the engine over Pull in the clutch lever and put the motorbike in first gear down one click slowly release the clutch lever while at the same time accelerating slowly once moving allow the clutch lever to go its rest position OUT and ride away Do not accelerate too much unt...

Page 35: ... motorbike at high revolutions or in conditions that could cause overheating ATTENTION As indicate on the Service Manual you must done the firts Service at 500 Km in your Official rieju Workshop Is essential done the services indicates on the Service Manual and equire the signature and stamp of the Workshop at time to pick up the bike Don t make the service as the Km indicates is reason for loss t...

Page 36: ...switch off the ignition and remove key Once the motor has stopped always close the petrol tap GEAR BOX PEDAL The Gear lever is located near the left hand engine case of the motor and is activated with the foot taking it all the way down or up letting it come back to its original position before changing gear again To put the motorbike into first gear the pedal has to be pushed downwards to put in ...

Page 37: ... EURO 5 CARBURETTOR The carburettor provides the correct petrol air mixture to the engine It the settings are tampered with poor performance and or overheating may occur If you have any problems please refer to your RIEJU dealer 37 ...

Page 38: ... crafted to the highest standards of technology and design Pro models assembly upside down fork of Ø40 or Ø41 mm Basic models assembly on standard for of Ø37 mm REAR SUSPENSION The rear suspension consists of a hydraulic monoshock absorber on PRO models with separate gas reservoir and progressive articulated rod system PRS ...

Page 39: ...nd the engine ADVICE To check the level of coolant carefully undo the radiator cap off and top up if necessary CAUTION never open the top of the radiator when the motor is hot because the boiling liquid could escape under the pressure which is dangerous Use only anti freeze liquid In this way we can avoid the water freezing causing damage to the water pump and water pipe ruptures Do not top up wit...

Page 40: ...ine If the electrode is too eroded or carbon deposits are excessive change the spark plug NGK BR 9 ES Before fitting a new spark plug check the gap between electrodes This gap must be between 0 6 0 7 mm CAUTION When installing the spark plug always clean the area around the plug hole to prevent any dirt etc from entering the combustion chamber Screw the spark plug in by hand trying to make sure th...

Page 41: ...e level hole 1 The gearbox and the clutch are lubricated by the action of the same gearbox oil The recommended oil is GRO GEAR TRANS 10W40 with a total gearbox capacity of 820c c WARNING Change the oil will done with a specialist and do the correct treatment of the oil used according environmental laws ADVICE RIEJU recommend do the change of oil in a official RIEJU dealer 1 ...

Page 42: ...TTENTION The chain should be kept in perfect cleanliness and be properly lubricated each week To adjust to the correct tension you must perform these steps on both sides of the wheel 1 Set the gearbox in neutral and loosen the nuts A and B 2 Using the bolts C adjust the chain tension ensuring it is always the same distance on both sides of the axle To do so use the rule marks on of the swing arm 3...

Page 43: ...at the engine runs correctly the air filter must be kept clean and oiled In order to access the air filter disassemble the mortorbike seat allowing free access to the filter box Remove the cover which is attached to the box by a screw A and remove the filter housing ...

Page 44: ... out the filter element as this will damage the foam When refitting the air filter sure that the foam fits the box correctly so that no air can enter the engine without being filtered It must be cleaned more frequently if the motorcycle is used in humid or dusty places ATTENTION Don t do the periodic maintenance of this component and the correct cleaning can be the root cause of a bad carburetion ...

Page 45: ...r ATTENTION DO NOT apply degreaser to the wheel axle chain or brake discs 4 Remove the degreasing agent along with the dirt using a low pressure water source such as a hosepipe ATTENTION Rieju accepts no responsibility for the use of degreasing agents which stain and or cause deterioration to the motorbikes components Rieju accepts no responsibility for any possible damage resulting from the use o...

Page 46: ...the same time leave all connections moisture free LONG TIME STORAGE For prolonged storage of the motorbike it is advised that all cleaning procedures above are adhered to prevent any likelihood of deterioration Once the motorbike has been thoroughly cleaned it can be readied for storage as follows 1 Drain all fuel from the tank pipes and the carburettor 2 Lubricate all control cables 3 Seal the ex...

Page 47: ...P IF NECESSARY Accelerator grip Movement Adjustment Tyres Pressure and wear Pump up or replace 2 Stroke oil tank Level Refill Steering The softness of the steering the flexibility of the movement that does not present slacks Lights and indicators Instrument panel Work correctly Work correctly Replace Clutch Smooth operation Adjustment Front and rear brakes Disc brakes Brake pads for wear and test ...

Page 48: ...RISTICS 48 COMPONENT SPECIFICATIONS ENGINE Type 2 stroke water cooled Engine capacity 50 cm3 Model cylinders 1 inclined forwards Piston size 40 3 x39 0mm Compression ratio 12 0 1 Starting system Kick start PETROL Type Unleaded petrol E5 FILTER Type Foam OIL PUMP Type Mechanic ...

Page 49: ...problem or breakdown of the vehicle COMPONENT SPECIFICATIONS ENGINE OIL Lubrication system Auto mixing 2T Oil type GRO MIX 3 Quantity on full 2T oil tank 1 2 l GEARBOX OIL Type GRO GEAR TRANS 10W40 Quantity 820 cc SPARK PLUG Type NGK BR 9 ES Electrode Clearance 0 6 0 7mm WATER PUMP Type Mechanical 49 ...

Page 50: ...on oil level checks Oil filter it will changed too R R R R R Chain tension and wear checks C L C L C L R C L Suspension Checks C C C C C Check adjust and lubricate controls and cables C C C C C Cleaning and greasing of air filter CL L CL L CL L CL L R Inspect and adjust carburettor C C C C C Inspect and adjust the sparkplug C R C R C Inspect all nuts and bolts for the chassis and plastics C C C C ...

Page 51: ...edule can change on function of the bike use conduction environmental conditions etc 51 MAINTENANCE OPERATIONS 500 Km 3500 km 6500 Km 9500 Km 12500 Km Check the electrical System C C C C C Inspect radiator liquid levels C C C C C Inspect exhaust system C C C C C Check oil pump operation C C C C C Tyre C C C C C ...

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