Riello Burners RIELLO 40 F3, Installation & Operating Manual

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Page 2: ...ALLATION OPERATING MANUAL RESIDENTIAL OIL BURNERS NOTE The settings in this manual are for retrofit applications If this burner is being installed on a packaged unit burner comes with the boiler or fu...

Page 3: ...em 13 Two Line Lift System 14 SETTING THE AIR ADJUSTMENT PLATE 14 BURNER ADJUSTMENT TABLES 15 AMULET INSTALLATION INSTRUCTIONS 16 SEQUENCE OF OPERATION 17 18 EXPLODED PARTS VIEW 19 PARTS LIST 20 START...

Page 4: ...L FIRING RATE 0 50 to 0 95 US GPH EFFECTIVE OUTPUT 70 000 to 133 000 BTU h VOLTAGE Single Phase 120V 60Hz 10 15 ABSORBED ELECTRICAL POWER 155 Watts MOTOR rated 3250 rpm Run Current 2 2 AMP CAPACITOR 1...

Page 5: ...UEL OIL FIRING RATE 0 75 to 1 65 US GPH EFFECTIVE OUTPUT 105 000 to 231 000 BTU h VOLTAGE Single Phase 120V 60Hz 10 15 ABSORBED ELECTRICAL POWER 175 Watts MOTOR rated 3250 rpm 2 2 AMP CAPACITOR 12 5 M...

Page 6: ...ER SERIAL NUMBER IDENTIFICATION The Riello 15 character serial number example 99 A 8511111 00025 is identified as follows 99 last two digits of the year of manufacture A BI week of manufacture 8511111...

Page 7: ...BOLTS 3 from FRONT PLATE 4 of the BURNER CHASSIS Align the two holes on the AIR TUBE HOLDING PATE 5 with the two holes on the BURNER CHASSIS FRONT PLATE with the BOLTS 3 removed Replace the BOLTS and...

Page 8: ...e heating unit by insetting the AIR TUBE through the BURNER ACCESS HOLE 8 and into the appliance making sure the BOLTS 1 line up with the two HOLES 5 in the ADJUSTABLE COLLAR 9 Secure the burner in pl...

Page 9: ...D WITH A REFRACTORY MATERIAL IT IS IMPERATIVE THAT THE END CONE NOT PROTRUDE INTO THE CHAMBER AREA AS EXCESSIVE HEAT AT BURNER SHUT DOWN MAY DAMAGE THE END CONE INTERNAL FACTORY WIRING M 1 2 3 4 5 6 7...

Page 10: ...E N D E D F I E L D W I R I N G F O R TYPICAL APPLICATIONS 120VAC 60HZ L N A U X N L AIR SHUTTER M O T O R 1 2 0 V O P E R A T E D S Y S T E M S 24V OPERATED SYSTEMS 3 6 2 4 1 5 120VAC 60HZ L N A U X...

Page 11: ...OZZLE into the NOZZLE ADAPTER and tighten securely Do not over tighten D Replace adapter with nozzle installed into drawer assembly and secure with screw 1 INSTALLATION REMOVAL OF DRAWER ASSEMBLY Remo...

Page 12: ...ge to the pump shaft seal NOTE Pump pressure must be set at time of burner start up A pressure gauge is attached to the PRESSURE PORT 7 for pressure readings Two PIPE CONNECTORS 4 are supplied with th...

Page 13: ...30 40 260 80 6 5 2 0 195 60 325 100 B Connect the pipe connector to the SUPPLY PORT 5 of the pump Attach the NPT adapter to the pipe connector Attach the required piping to this pipe adapter Be sure t...

Page 14: ...etween the fuel tank and the burner pump PUMP PURGE NOTE To protect the pump gears it is advisable to lubricate the pump prior to purging a lift system Apply oil through the VACUUM PORT C A SINGLE LIN...

Page 15: ...ly 1 is operated on a 120v 60Hz motor and the burner motor will not operate until the air shutter is in its fully open position Set the air plate 4 setting according to OEM setup information or by fol...

Page 16: ...3 5 1 50 1 25 x 60 80 145 10 3 0 4 25 1 65 1 35 X 60 80 145 10 4 0 6 0 NOTE The above set up charts are a starting point only The burner and appliance must be properly set up using proper combustion t...

Page 17: ...will not fit easily onto the tube remove a small amount of the inner diameter with a sharp knife to provide the necessary clearance The diagram below shows the proper position of the amulet after inst...

Page 18: ...OPEN SWITCHES POWER TO BURNER MOTOR AIR SHUTTER BURNER MOTOR STOPS ELECTRIC AIR SHUTTER CLOSES open AC closed T X RIELLO 40 SERIES OIL BURNER EQUIPPED WITH ELECTRONIC AIR SHUTTER NORMAL OPERATIONAL S...

Page 19: ...FOR CALL FOR HEAT MOTOR PREPURGE IGNITION OIL VALVE FLAME POWER LOCK OUT THERMOSTAT OR LIMIT CONTROL ELECTRIC AIR SHUTTER MODES 40 SERIES OIL BURNER MODES CONSTANT UNITERUPTED 120V POWER SUPPLY TO ELE...

Page 20: ...C6501000 F3 F5 I O manual Rev4_3 19...

Page 21: ...on Head 6 271T1 40 3948976 VSBT Combustion Head 3 40 3948973 Short Combustion Head 6 271T1 3006968 Turbulator Disc 3006968 Turbulator Disc 41 3006977 Turbulator Disc 41 3006977 Turbulator Disc 42 3006...

Page 22: ...fo GAS Nozzle Info Gas Supply Pressure Pump Pressure Pump pressure Air Setting Turbulator setting Air Setting Head Setting Draft Over fire Draft breech Draft Over fire Draft breech CO2 CO O2 CO2 CO O2...

Page 23: ...strainer in the pump The filter should be replaced at least once a year and the filter container should be thoroughly cleaned prior to installing a new filter cartridge DRAFT Follow the instructions f...

Page 24: ...C6501000 F3 F5 I O manual Rev4_3 23...

Page 25: ...02043 Phone 781 749 8292 Toll Free 800 992 7637 Fax 781 740 2069 www riellousa com 2165 Meadowpine Blvd Mississauga ON L5N 6H6 Phone 905 542 0303 Toll Free 800 387 3898 Fax 905 542 1525 www riellocan...