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C6501000  F3-F5 I-O manual Rev4_3 

 

 

 

20 

RIELLO SPARE PARTS LIST revised November 6, 2002 

• Indicates applicable model for each part. 

No 

CODE 

F3  F5 

DESCRIPTION 

No 

CODE 

F3  F5 

DESCRIPTION 

 

 

 

 

 

 

 

 

 

 

3007232 

• 

 

Burner Back Cover 

26 

C7001029 

• 

• 

Primary Control 

2

 

3007233 

 

• 

Burner Back Cover 

27 

3005854 

• 

• 

Semi Flange (2 Required) 

3006992 

• 

• 

Pipe Connector Supply 

28 

3005855 

• 

• 

Universal Mounting Flange 

3

 

3006571 

• 

• 

3/8” NPT/Metric Adapter – Male 

29 

3005856 

• 

• 

Mounting Gasket 

3006993 

• 

• 

Pipe Connector Return 

C7001081 

• 

 

3005847 

• 

• 

¼” NPT/Metric Adapter – Female 

30 

C7001082 

 

• 

 

3007077 

• 

• 

Crushable Metal Washer 3/8” ID 

 

 

 

3007568 

• 

• 

Bleeder 

 

 

 

3007028 

• 

• 

O-Ring – Pump Pressure Regulator 

 

 

 

 

 

 

3007202 

• 

• 

Regulator Screw  

3007207 

• 

 

Air Intake Housing 

10  C7010002 

• 

• 

O-Ring – Pump Cover (3007162) 

34 

3007208 

 

• 

Air Intake Housing 

11 

3005719 

• 

• 

Pump Screen 

35 

3005844 

• 

• 

Capacitor 12.5µF 

12 

3006925 

• 

• 

Valve Stem 

36 

C7001031 

• 

• 

Fan 

13 

3007203 

• 

• 

Valve Stem Plate 

C6950050 

• 

 

Acoustic Liner 

14 

3007029 

• 

• 

O-Ring - Valve Stem Upper 

37 

3007320 

 

• 

Acoustic Liner 

15 

3007156 

• 

• 

O-Ring - Valve Stem Lower 

3007221 

• 

 

Chassis Front Plate 

16 

3007268 

• 

• 

Nozzle Outlet Fitting 

38 

3007222 

 

• 

Chassis Front Plate 

17 

3007087 

• 

• 

Crushable Metal Washer 5/8” ID 

 

 

 

 

 

18 

3002278 

• 

• 

Primary Control Sub-Base 

OPTIONAL 

19 

3006553 

• 

• 

Coil U-Bracket and Knurled Nut 

49 

C7001033 

• 

• 

Amulet – Cerafelt Sleeve Kit 

20 

3002279 

• 

• 

Coil 

 

 

 

 

 

21  C7001010 

• 

• 

Pump 

50 

C7001085 

• 

• 

Type L 24 volt switching relay 

22 

3000443 

• 

• 

Pump Drive Key 

 

 

 

 

 

23  C7001034 

• 

• 

Motor 120VOLT 60Hz 

 

 

 

 

 

3007315 

• 

 

Air Tube Cover 

 

 

 

 

 

24 

3007316 

 

• 

Air Tube Cover 

51 

2623141 

• 

• 

Capillary port plug 

25 

3002280 

• 

• 

Photocell 

52 

3000932 

• 

• 

Adjustable Steel Flange 

 

 

 

 

 

 

 

 

 

 

VSBT COMBUSTION HEAD 

SHORT COMBUSTION HEAD 

3948876 

• 

 

VSBT Combustion Head 3” 

3948873 

• 

 

Short Combustion Head 6” (271T1) 

40 

3948976 

 

• 

VSBT Combustion Head 3” 

40 

3948973 

 

• 

Short Combustion Head 6” (271T1) 

3006968 

• 

 

Turbulator Disc 

3006968 

• 

 

Turbulator Disc 

41 

3006977 

 

• 

Turbulator Disc 

41 

3006977 

 

• 

Turbulator Disc 

42 

3006966 

• 

• 

Electrode Support 

42 

3006966 

• 

• 

Electrode Support 

43 

3006965 

• 

• 

Nozzle Adapter 

43 

3006965 

• 

• 

Nozzle Adapter 

3008627 

• 

 

Nozzle Oil Tube 

3006969 

• 

 

Nozzle Oil Tube – Short 

44 

3008629 

 

• 

Nozzle Oil Tube 

44 

3006973 

 

• 

Nozzle Oil Tube – Short 

3008633 

• 

 

Regulator Assembly 

3006324 

• 

 

Regulator Assembly – Short 

45 

3008634 

 

• 

Regulator Assembly 

45 

3006323 

 

• 

Regulator Assembly – Short 

3008630 

• 

 

Electrode Assembly 

3006330 

• 

 

Electrode Assembly – Short 

46 

3008631 

 

• 

Electrode Assembly 

46 

3006329 

 

• 

Electrode Assembly – Short 

47 

3005869 

• 

• 

Electrode Porcelain 

47 

3005869 

• 

• 

Electrode Porcelain 

3008623 

• 

 

Air Tube only 

3007592 

• 

 

Air Tube only 

48 

3008626 

 

• 

Air Tube only 

48 

3007594 

 

• 

Air Tube only 

8 7/8" COMBUSTION HEAD 

LONG COMBUSTION HEAD 

3948877 

• 

 

Combustion Head 8 7/8" 

3948874 

• 

 

Long Combustion Head 10” (271T2) 

40 

3948975 

 

• 

Combustion Head 8 7/8" 

40 

3948974 

 

• 

Long Combustion Head 10” (271T2) 

3006968 

• 

 

Turbulator Disc 

3006968 

• 

 

Turbulator Disc 

41 

3006977 

 

• 

Turbulator Disc 

41 

3006977 

 

• 

Turbulator Disc 

42 

3006966 

• 

• 

Electrode Support 

42 

3006966 

• 

• 

Electrode Support 

43 

3006965 

• 

• 

Nozzle Adapter 

43 

3006965 

• 

• 

Nozzle Adapter 

30087

9

0 •  Nozzle Oil Tube 3006970 •  Nozzle Oil Tube – Long 

44 

3008628 

 

• 

Nozzle Oil Tube 

44 

3006974 

 

• 

Nozzle Oil Tube – Long 

3008846 

• 

 

Regulator Assembly 

3005867 

• 

 

Regulator Assembly – Long 

45 

3008635 

 

• 

Regulator Assembly 

45 

3005878 

 

• 

Regulator Assembly – Long 

3008789 

• 

 

Electrode Assembly 

3005870 

• 

 

Electrode Assembly – Long 

46 

3008632 

 

• 

Electrode Assembly 

46 

3005880 

 

• 

Electrode Assembly – Long 

47 

3005869 

• 

• 

Electrode Porcelain 

47 

3005869 

• 

• 

Electrode Porcelain 

3008788 

• 

 

Air Tube only 

3007593 

• 

 

Air Tube only 

 

 

 

 

 

 

 

 

 

 

48 

3008625 

 

• 

Air Tube only 

48 

3007595 

 

• 

Air Tube only 

F3 replacement air damper kit 

F5 replacement air damper kit 

Summary of Contents for RIELLO 40 F3

Page 1: ......

Page 2: ...ALLATION OPERATING MANUAL RESIDENTIAL OIL BURNERS NOTE The settings in this manual are for retrofit applications If this burner is being installed on a packaged unit burner comes with the boiler or fu...

Page 3: ...em 13 Two Line Lift System 14 SETTING THE AIR ADJUSTMENT PLATE 14 BURNER ADJUSTMENT TABLES 15 AMULET INSTALLATION INSTRUCTIONS 16 SEQUENCE OF OPERATION 17 18 EXPLODED PARTS VIEW 19 PARTS LIST 20 START...

Page 4: ...L FIRING RATE 0 50 to 0 95 US GPH EFFECTIVE OUTPUT 70 000 to 133 000 BTU h VOLTAGE Single Phase 120V 60Hz 10 15 ABSORBED ELECTRICAL POWER 155 Watts MOTOR rated 3250 rpm Run Current 2 2 AMP CAPACITOR 1...

Page 5: ...UEL OIL FIRING RATE 0 75 to 1 65 US GPH EFFECTIVE OUTPUT 105 000 to 231 000 BTU h VOLTAGE Single Phase 120V 60Hz 10 15 ABSORBED ELECTRICAL POWER 175 Watts MOTOR rated 3250 rpm 2 2 AMP CAPACITOR 12 5 M...

Page 6: ...ER SERIAL NUMBER IDENTIFICATION The Riello 15 character serial number example 99 A 8511111 00025 is identified as follows 99 last two digits of the year of manufacture A BI week of manufacture 8511111...

Page 7: ...BOLTS 3 from FRONT PLATE 4 of the BURNER CHASSIS Align the two holes on the AIR TUBE HOLDING PATE 5 with the two holes on the BURNER CHASSIS FRONT PLATE with the BOLTS 3 removed Replace the BOLTS and...

Page 8: ...e heating unit by insetting the AIR TUBE through the BURNER ACCESS HOLE 8 and into the appliance making sure the BOLTS 1 line up with the two HOLES 5 in the ADJUSTABLE COLLAR 9 Secure the burner in pl...

Page 9: ...D WITH A REFRACTORY MATERIAL IT IS IMPERATIVE THAT THE END CONE NOT PROTRUDE INTO THE CHAMBER AREA AS EXCESSIVE HEAT AT BURNER SHUT DOWN MAY DAMAGE THE END CONE INTERNAL FACTORY WIRING M 1 2 3 4 5 6 7...

Page 10: ...E N D E D F I E L D W I R I N G F O R TYPICAL APPLICATIONS 120VAC 60HZ L N A U X N L AIR SHUTTER M O T O R 1 2 0 V O P E R A T E D S Y S T E M S 24V OPERATED SYSTEMS 3 6 2 4 1 5 120VAC 60HZ L N A U X...

Page 11: ...OZZLE into the NOZZLE ADAPTER and tighten securely Do not over tighten D Replace adapter with nozzle installed into drawer assembly and secure with screw 1 INSTALLATION REMOVAL OF DRAWER ASSEMBLY Remo...

Page 12: ...ge to the pump shaft seal NOTE Pump pressure must be set at time of burner start up A pressure gauge is attached to the PRESSURE PORT 7 for pressure readings Two PIPE CONNECTORS 4 are supplied with th...

Page 13: ...30 40 260 80 6 5 2 0 195 60 325 100 B Connect the pipe connector to the SUPPLY PORT 5 of the pump Attach the NPT adapter to the pipe connector Attach the required piping to this pipe adapter Be sure t...

Page 14: ...etween the fuel tank and the burner pump PUMP PURGE NOTE To protect the pump gears it is advisable to lubricate the pump prior to purging a lift system Apply oil through the VACUUM PORT C A SINGLE LIN...

Page 15: ...ly 1 is operated on a 120v 60Hz motor and the burner motor will not operate until the air shutter is in its fully open position Set the air plate 4 setting according to OEM setup information or by fol...

Page 16: ...3 5 1 50 1 25 x 60 80 145 10 3 0 4 25 1 65 1 35 X 60 80 145 10 4 0 6 0 NOTE The above set up charts are a starting point only The burner and appliance must be properly set up using proper combustion t...

Page 17: ...will not fit easily onto the tube remove a small amount of the inner diameter with a sharp knife to provide the necessary clearance The diagram below shows the proper position of the amulet after inst...

Page 18: ...OPEN SWITCHES POWER TO BURNER MOTOR AIR SHUTTER BURNER MOTOR STOPS ELECTRIC AIR SHUTTER CLOSES open AC closed T X RIELLO 40 SERIES OIL BURNER EQUIPPED WITH ELECTRONIC AIR SHUTTER NORMAL OPERATIONAL S...

Page 19: ...FOR CALL FOR HEAT MOTOR PREPURGE IGNITION OIL VALVE FLAME POWER LOCK OUT THERMOSTAT OR LIMIT CONTROL ELECTRIC AIR SHUTTER MODES 40 SERIES OIL BURNER MODES CONSTANT UNITERUPTED 120V POWER SUPPLY TO ELE...

Page 20: ...C6501000 F3 F5 I O manual Rev4_3 19...

Page 21: ...on Head 6 271T1 40 3948976 VSBT Combustion Head 3 40 3948973 Short Combustion Head 6 271T1 3006968 Turbulator Disc 3006968 Turbulator Disc 41 3006977 Turbulator Disc 41 3006977 Turbulator Disc 42 3006...

Page 22: ...fo GAS Nozzle Info Gas Supply Pressure Pump Pressure Pump pressure Air Setting Turbulator setting Air Setting Head Setting Draft Over fire Draft breech Draft Over fire Draft breech CO2 CO O2 CO2 CO O2...

Page 23: ...strainer in the pump The filter should be replaced at least once a year and the filter container should be thoroughly cleaned prior to installing a new filter cartridge DRAFT Follow the instructions f...

Page 24: ...C6501000 F3 F5 I O manual Rev4_3 23...

Page 25: ...02043 Phone 781 749 8292 Toll Free 800 992 7637 Fax 781 740 2069 www riellousa com 2165 Meadowpine Blvd Mississauga ON L5N 6H6 Phone 905 542 0303 Toll Free 800 387 3898 Fax 905 542 1525 www riellocan...

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