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20

BURNER OPERATION

BURNER STARTING

• Operating closes.

Fan motor starts.

• Servomotor starts: 

90° rotation to right, until contact is made on red cam.

The air damper is positioned to MAX. output.

• Pre-purge stage with air delivery at MAX. output. 

• After pre-purge stage, servomotor rotates to left up to

the angle set on blu cam for MIN. output.

• The air damper and the gas butterfly are positioned to

MIN. output.

• Ignition electrode strikes a spark.

• Pilot valve opens. The pilot flame is ignited.

• After about 12s the main flame ignites and starting

cycle ends.

STEADY STATE OPERATION

Burner without modulating control RWF40 

At the end of the starting cycle, the servomotor control

then passes to the load control for boiler pressure or

temperature.

(The flame safeguard continues, however, to check that

the flame is present and that the air pressure switch is in

the correct position.)

• If the temperature or pressure is low, the burner pro-

gressively increases its output to the MAX. value.

• If the temperature or pressure is high, the burner pro-

gressively decreases its output to the MIN. value.

And so on.

• The burner locks out when demand for heat is less

than the heat supplied by the burner at min. output. 

Load control opens. The servomotor returns to the 0°

angle limited by contact with orange cam. The air

damper closes completely to reduce thermal disper-

sion to a minimum. 

Every time output is changed, the servomotor automati-

cally modifies gas delivery (gas butterfly valve) and air

delivery (fan damper).

Burner with modulating control RWF40

See the handbook enclosed with the modulating control.

Switching times are given in seconds, in the burner star-
tup sequence.

Variable to air damper setting.

Legend for the times

t1

Pre-purge time with air damper open

t2

Safety time

t3

Pre-ignition time, short (ignition transformer on

terminal 16)

t4

Interval between start of t2 and release of valve

at terminal 19

t5

Interval between end of t4 and release of load

controller or valve at terminal 20

t5

Running time of air damper into OPEN position

t6

Running time of air damper into low-flame posi-

tion (MIN)

t7

Permissible after-burn time 

t8

Interval until OPEN command for the air damper

is given 

t9

Running time of pilot

t10

Interval between end of t4 and end start up

sequence

FIRING FAILURE

If the burner does not fire, it locks out within 2.5 seconds

from opening the pilot valve and then within 5 seconds

from opening the main valves.

BURNER FLAME GOES OUT DURING OPERATION

If the flame should accidentally go out during operation,

the burner will lock out within 1s.

LFL 1.335 

Series 01

t1
t2
t3
t4
t5

30s

2s
4s

12.5s

*

t6
t7
t8
t9

t10

*

12s

4s

16s
10s

(A)

Full Modulation

D7780

Low - High

D7781

(B)

t 4

t 10

t 4

t 10

Summary of Contents for RS 45/M LN

Page 1: ...Installation use and maintenance instructions Gas Burners RS 45 M LN Low High Low or Modulating Operation C6505071 2915847 2...

Page 2: ...d layout 16 Burner firing rates according to air density 19 Start up report 23 N B Figures mentioned in the text are identified as follows 1 A part 1 of figure A same page as text 1 A p 4 part 1 of fi...

Page 3: ...ANDARDS see page 9 MODEL RS 45 M LN Output 1 MAX MBtu hr 717 2037 1969 _ 210 597 577 _ kW MIN MBtu hr kW 341 100 Fuel Natural gas Max delivery SCFH 2037 Pressure at maximum delivery 2 natural gas WC 5...

Page 4: ...or 24 Burner terminal strip 25 Air damper 26 Bracket for mounting the PID modulating controller RWF40 optional 27 Pilot burner attachment Note If the flame relay 22 A pushbutton lights up it indicates...

Page 5: ...ratures and or altitudes MINIMUM FURNACE DIMENSIONS B The firing rates were set in relation to certified test boil ers Figure B indicates the diameter and length of the test combustion chamber Example...

Page 6: ...Find the nearest pressure value to your result in col umn 1 of the table A Read off the corresponding output on the left Example RS 45 M LN Maximum output operation Natural gas Gas ring 2 B p 8 adjust...

Page 7: ...from the graduated sector 5 Remove the screws 2 from the slide bars 3 Remove screw 1 and pull the burner back on slide bars 3 by about 4 Disconnect the wires from the probe and the electrode and then...

Page 8: ...until the notch identified is aligned with screw 4 Tighten the screws 1 and 4 fully down Example Burner output 1515 MBtu hr If we consult diagram C we find that for this output the adjustments are ou...

Page 9: ...he pilot gas train must be connected to the gas attachment 5 A and can enter the burner from the right or left side GAS TRAIN B It must be type approved according to required local standards and is su...

Page 10: ...he cams simply check that they are set as indicated below Red cam 90 Limits rotation toward maximum position When the burner is at max output the gas butterfly valve must be fully open 90 Blue cam 0 L...

Page 11: ...wn on page 5 In the above instructions we left the burner running in MIN output operation Now press switch 2 A increase output and keep it pressed until the servomotor has opened the air damper and th...

Page 12: ...asure the gas delivery Note The servomotor follows the adjustment of cam only when the cam angle is reduced If it is necessary to increase the cam angle first increase the servomotor angle with the sw...

Page 13: ...etween the air pres sure switch and the suction inlet of the fan In this way the air pressure switch operates as differential pressure switch 6 LOW GAS PRESSURE SWITCH B Adjust the low gas pressure sw...

Page 14: ...the outside of the burner taking special care with the linkages joints and cam Combustion Adjust the burner if the combustion values found at the beginning of the operation do not comply with the reg...

Page 15: ...ided for auto matically by the boiler load control system If this is not the case a time switch should be fitted in series to IN to provide for burner shut down at least once every 24 hours RS 45 M LN...

Page 16: ...16...

Page 17: ...17...

Page 18: ...18...

Page 19: ...delivery must be reduced A reduction in delivery is accompanied by a reduction of the pressure in the combustion chamber Qr reduced delivery H1r reduced pressure Example a 5 delivery reduction Qr Q x...

Page 20: ...mited by contact with orange cam The air damper closes completely to reduce thermal disper sion to a minimum Every time output is changed the servomotor automati cally modifies gas delivery gas butter...

Page 21: ...inning of air pressure control Every air pressure failure after this moment in time leads to lock out too Lock out due to a fault in the flame supervision circuit Interruption of startup sequence beca...

Page 22: ...ignal LT3 Fire signal LT5 Power on signal LT6 Limit satisfied MC Motor contactor MTR Fan motor MTRA Servomotor OC Operating control OCR High low control PS Remote lock out reset PSA Air pressure switc...

Page 23: ...Fire High Fire High Fire High Fire High Fire High Fire OIL OPERATION Oil supply pressure Oil suction pressure Control Power Supply Burner Firing Rate Low Fire Flame Signal High Fire Flame Signal Low F...

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