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3222

11

GB

7) Run the burner until the fuel pump has been purged of air, then tighten the bleeder valve and immediately

shut down the burner.

8) Reinstall the air tube cover and nozzle line.
9) The burner can now be started normally.

WARNING:

 Omitting steps 2 and 3 will result in a collection of unburned oil in the combustion chamber creating a haz-

ardous situation upon burner startup.

B) TWO LINE (LIFT SYSTEM)

Turn off the main power source to the burner and remove the air tube cover. 
Shines a light source on the photocell (now visible where the air tube cover was removed), return power to the burner
and activate the burner. With the light source in place, the burner will operate in prepurge only. When the pump is suffi-
ciently purged, the hydraulic air shutter will open. 
Once the burner is purged, turn off the power source and replace the air tube cover. 
Return power to the burner. The burner is now ready to operate.

ATTENTION:

 It is important that the fuel line be completely sealed and free from air leaks or any internal blockages.

WARNING!

 WHEN THE BYPASS PLUG IS INSTALLED, A TWO-PIPE SYSTEM MUST BE USED OR FAILURE OF

THE PUMP SHAFT WILL OCCUR.

SETTING THE AIR ADJUSTMENT PLATE

A) Regulation of the combustion airflow is made by adjustment of

the manual AIR ADJUSTMENT PLATE (4) after loosening the
FIXING SCREWS (3 & 5). The initial setting of the air adjust-
ment plate should be made according to BURNER ADJUST-
MENT TABLE.

B) The proper number on the manual AIR ADJUSTMENT PLATE

(4) should line up with the SETTING INDICATOR (2) on the fan
housing cover. Once set, the air adjustment plate should be se-
cured in place by tightening FIXING SCREWS (3 & 5). 

C) The final position of the air adjustment plate will vary on each in-

stallation. Use instruments to establish the proper setting for
maximum CO

2

 and a smoke reading of zero.

NOTE:

 Variations in flue gas, smoke, CO

2

 and temperature read-

ings may be experienced when burner cover is put in place. There-
fore, the burner cover 

must

 be in place when making final

combustion instrument readings, to ensure proper test results.

The HYDRAULIC AIR SHUTTER (1) is operated by the HY-
DRAULIC JACK(6), assuring complete opening of the combus-
tion air intake. 
Setting the air adjustment plate: same as above.
Manually open and release the HYDRAULIC AIR SHUTTER (1) to
ensure it has free movement.

4

5

3

1

6

2

D5555

4

5

3

2

D5820

OPTIONAL - pos. 1 - 6

OPTIONAL

Summary of Contents for 40 F3

Page 1: ...supplied with the heating unit as settings may differ from those shown in this manual The following pages contain information descriptions and diagrams for the proper installation and wiring of the bu...

Page 2: ...should be kept as close to zero as possible The burner will operate with a slight draft or pressure in the chamber ELECTRICAL CONNECTIONS CANADA All electrical connections should be done in accordanc...

Page 3: ...Pedestal Mount 4 AMULET INSTALLATION INSTRUCTIONS 5 ELECTRICAL CONNECTIONS 6 APPLICATION FIELD WIRING RIELLO 530 SE C 6 APPLICATION FIELD WIRING RIELLO 530 SE C 24 V 7 NOZZLE PLACEMENT 8 INSERTION RE...

Page 4: ...6 Last two digits of the year of manu facture A BI week of manufacture 8511111 Burner product code 00025 Increment of 1 for each burner pro duced specific to product code reset to zero each January 1s...

Page 5: ...Inches 8 15 32 9 59 64 6 15 32 3 1 2 6 8 29 32 mm 215 252 164 89 152 226 F5 Inches 9 11 64 10 11 16 7 3 32 3 1 2 6 9 13 32 mm 233 272 180 89 152 239 5 1 2 140mm 7 1 2 190 mm 8 15 32 215 mm 7 3 32 180...

Page 6: ...screw 2 Carefully pull the DRAWER ASSEMBLY out of the AIR TUBE install the required nozzle see page 8 and set aside C Remove the two BOLTS 3 from FRONT PLATE 4 of the BURNER CHASSIS Align the two hole...

Page 7: ...eating unit is suggested Dimension B should be at least 1 4 see drawing NOTE A suggested method for creating mounting bolt holes in the mounting gasket Hold the gasket against the appliance mounting b...

Page 8: ...y onto the tube remove a small amount of the inner diameter with a sharp knife to provide the necessary clearance The diagram below shows the proper position of the amulet after installation D7285 Amu...

Page 9: ...the primary safety control will be damaged Do not connect wither wire to the terminal marked WARNING DO NOT activate burner until proper oil line connections have been made or failure of the pump shaf...

Page 10: ...4 is 1 Amp If a neutral or ground lead is attached to this terminal the CONTROL BOX on the burner will be damaged should lockout occur T T J T T 1 2 3 4 5 6 7 8 9 AC 1 2 0 V AC 1 2 0 V D8794 FACTORY...

Page 11: ...p C Remove the AIR TUBE COVER PLATE 5 by loosening the re taining SCREW 4 Two SCREWS Model F5 D Loosen SCREW 2 and then slide the complete drawer assem bly out of the combustion head as shown E To ins...

Page 12: ...other gauge models SINGLE LINE GRAVITY FEED SYSTEM A The burner is shipped configured for use in single line applications No changes to the oil pump are required for use in single line applications N...

Page 13: ...nto a bucket 4 Loosen the screw s securing the air tube cover allowing it to be re moved freely 5 Holding the air tube cover in its proper location start the burner 6 When the solenoid valve is engage...

Page 14: ...SYSTEM MUST BE USED OR FAILURE OF THE PUMP SHAFT WILL OCCUR SETTING THE AIR ADJUSTMENT PLATE A Regulation of the combustion airflow is made by adjustment of the manual AIR ADJUSTMENT PLATE 4 after lo...

Page 15: ...0 80 160 11 0 0 0 2 3 0 60 50 x 60 80 150 10 4 0 5 2 7 0 75 60 x 60 80 150 10 4 1 5 3 4 0 80 65 x 60 80 150 10 4 2 0 3 6 0 95 75 x 60 80 160 11 0 3 0 4 3 MODEL F5 BURNER Actual firing rate 5 Nozzle si...

Page 16: ...3222 13 GB BURNER START UP CYCLE Normal Lock out due to light failure Thermostat Motor Ignition transformer Valve Flame Lock out lamp 12s 12s 5s D5229...

Page 17: ...GB 3222 14 EXPLODED SPARE PARTS LIST...

Page 18: ...7001029 PRIMARY CONTROL 530 SE C 18 20010004 PRIMARY CONTROL 530 SE C 24V 19 3002278 PRIMARY CONTROL SUB BASE 20 3006553 COIL U BRACKET AND KNURLED NUT 21 3002279 COIL 22 3007802 C7001010 PUMP 23 3000...

Page 19: ...SSEMBLY 46 3006330 ELECTRODE ASSEMBLY 46 3006329 ELECTRODE ASSEMBLY 47 3005869 ELECTRODE PORCELAIN 48 3007592 AIR TUBE 48 3007594 AIR TUBE 40 3948877 COMBUSTION HEAD 8 7 8 40 3948975 COMBUSTION HEAD 8...

Page 20: ...r Supply CO Low Fire High Fire Burner Firing Rate NOX Low Fire High Fire Low Fire Flame Signal Net Stack Temp Low Fire High Fire High Fire Flame Signal Comb Efficiency Low Fire High Fire Low Fire Nozz...

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Page 24: ...ond Park Road 1 800 4 RIELLO 2165 Meadowpine Blvd Hingham Massachusetts 1 800 474 3556 Mississauga Ontario U S A 02043 Canada L5N 6H6 http www riello burners com RIELLO S p A I 37045 Legnago VR Tel 39...

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