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3222

3

GB

INITIAL SET-UP

A) Remove burner and air tube from cartons. Check parts list (inside cover) to ensure all parts are present.
B) Remove burner cover by loosing the three screws securing it. Remove control box and air tube cover.
C) Remove drawer assembly from air tube, insert nozzle and set Turbulator adjustment for specific input required,

then set aside.

D) Mount air tube to burner chassis.

ASSEMBLY OF AIR TUBE TO 
BURNER CHASSIS

The air tube and drawer assembly are
shipped in a carton separate from the
burner chassis. Choose the proper air
tube length to obtain the tube insertion for
the specific installation.
A) Remove the AIR TUBE and BURNER

CHASSIS from their respective cartons.

B) Remove the DRAWER ASSEMBLY (1)

from inside the AIR TUBE by loosening
the screw (2). 
Carefully pull the DRAWER ASSEMBLY
out of the AIR TUBE, install the required nozzle (see page 8) and set aside.

C) Remove the two BOLTS (3) from FRONT PLATE (4) of the BURNER CHASSIS. Align the two holes on the AIR

TUBE HOLDING PATE (5) with the two holes on the BURNER CHASSIS FRONT PLATE with the BOLTS (3)
removed. Replace the BOLTS and fingers tighten only. Re-install DRAWER ASSEMBLY into AIR TUBE. 
Tighten SCREW (2) securely.

D) Tighten the two bolts (3) securely.

MOUNTING THE BURNER TO THE BOILER OR FURNACE

There are three possible methods to mount the burner, depending on the individual application. These are:
1) Universal flange bolted to Boiler/Furnace unit.
2) Semi-flange collar bolted to Boiler/Furnace unit.
3) Universal flange mounted to optional Pedestal mount, where flange mounting direct to appliance is not possible.

Pedestal kit must be ordered separately.

METHOD 1 – UNIVERSAL MOUNTING FLANGE 

S8015

S7461

A

B

A

B

DRY BASE

BOILER

D6013

D6014

COMBUSTION

CHAMBER

Summary of Contents for 40 F3

Page 1: ...supplied with the heating unit as settings may differ from those shown in this manual The following pages contain information descriptions and diagrams for the proper installation and wiring of the bu...

Page 2: ...should be kept as close to zero as possible The burner will operate with a slight draft or pressure in the chamber ELECTRICAL CONNECTIONS CANADA All electrical connections should be done in accordanc...

Page 3: ...Pedestal Mount 4 AMULET INSTALLATION INSTRUCTIONS 5 ELECTRICAL CONNECTIONS 6 APPLICATION FIELD WIRING RIELLO 530 SE C 6 APPLICATION FIELD WIRING RIELLO 530 SE C 24 V 7 NOZZLE PLACEMENT 8 INSERTION RE...

Page 4: ...6 Last two digits of the year of manu facture A BI week of manufacture 8511111 Burner product code 00025 Increment of 1 for each burner pro duced specific to product code reset to zero each January 1s...

Page 5: ...Inches 8 15 32 9 59 64 6 15 32 3 1 2 6 8 29 32 mm 215 252 164 89 152 226 F5 Inches 9 11 64 10 11 16 7 3 32 3 1 2 6 9 13 32 mm 233 272 180 89 152 239 5 1 2 140mm 7 1 2 190 mm 8 15 32 215 mm 7 3 32 180...

Page 6: ...screw 2 Carefully pull the DRAWER ASSEMBLY out of the AIR TUBE install the required nozzle see page 8 and set aside C Remove the two BOLTS 3 from FRONT PLATE 4 of the BURNER CHASSIS Align the two hole...

Page 7: ...eating unit is suggested Dimension B should be at least 1 4 see drawing NOTE A suggested method for creating mounting bolt holes in the mounting gasket Hold the gasket against the appliance mounting b...

Page 8: ...y onto the tube remove a small amount of the inner diameter with a sharp knife to provide the necessary clearance The diagram below shows the proper position of the amulet after installation D7285 Amu...

Page 9: ...the primary safety control will be damaged Do not connect wither wire to the terminal marked WARNING DO NOT activate burner until proper oil line connections have been made or failure of the pump shaf...

Page 10: ...4 is 1 Amp If a neutral or ground lead is attached to this terminal the CONTROL BOX on the burner will be damaged should lockout occur T T J T T 1 2 3 4 5 6 7 8 9 AC 1 2 0 V AC 1 2 0 V D8794 FACTORY...

Page 11: ...p C Remove the AIR TUBE COVER PLATE 5 by loosening the re taining SCREW 4 Two SCREWS Model F5 D Loosen SCREW 2 and then slide the complete drawer assem bly out of the combustion head as shown E To ins...

Page 12: ...other gauge models SINGLE LINE GRAVITY FEED SYSTEM A The burner is shipped configured for use in single line applications No changes to the oil pump are required for use in single line applications N...

Page 13: ...nto a bucket 4 Loosen the screw s securing the air tube cover allowing it to be re moved freely 5 Holding the air tube cover in its proper location start the burner 6 When the solenoid valve is engage...

Page 14: ...SYSTEM MUST BE USED OR FAILURE OF THE PUMP SHAFT WILL OCCUR SETTING THE AIR ADJUSTMENT PLATE A Regulation of the combustion airflow is made by adjustment of the manual AIR ADJUSTMENT PLATE 4 after lo...

Page 15: ...0 80 160 11 0 0 0 2 3 0 60 50 x 60 80 150 10 4 0 5 2 7 0 75 60 x 60 80 150 10 4 1 5 3 4 0 80 65 x 60 80 150 10 4 2 0 3 6 0 95 75 x 60 80 160 11 0 3 0 4 3 MODEL F5 BURNER Actual firing rate 5 Nozzle si...

Page 16: ...3222 13 GB BURNER START UP CYCLE Normal Lock out due to light failure Thermostat Motor Ignition transformer Valve Flame Lock out lamp 12s 12s 5s D5229...

Page 17: ...GB 3222 14 EXPLODED SPARE PARTS LIST...

Page 18: ...7001029 PRIMARY CONTROL 530 SE C 18 20010004 PRIMARY CONTROL 530 SE C 24V 19 3002278 PRIMARY CONTROL SUB BASE 20 3006553 COIL U BRACKET AND KNURLED NUT 21 3002279 COIL 22 3007802 C7001010 PUMP 23 3000...

Page 19: ...SSEMBLY 46 3006330 ELECTRODE ASSEMBLY 46 3006329 ELECTRODE ASSEMBLY 47 3005869 ELECTRODE PORCELAIN 48 3007592 AIR TUBE 48 3007594 AIR TUBE 40 3948877 COMBUSTION HEAD 8 7 8 40 3948975 COMBUSTION HEAD 8...

Page 20: ...r Supply CO Low Fire High Fire Burner Firing Rate NOX Low Fire High Fire Low Fire Flame Signal Net Stack Temp Low Fire High Fire High Fire Flame Signal Comb Efficiency Low Fire High Fire Low Fire Nozz...

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Page 24: ...ond Park Road 1 800 4 RIELLO 2165 Meadowpine Blvd Hingham Massachusetts 1 800 474 3556 Mississauga Ontario U S A 02043 Canada L5N 6H6 http www riello burners com RIELLO S p A I 37045 Legnago VR Tel 39...

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