background image

25 

20146103

GB

Installation

5.13.3 Checking the gas pressure switch

When the gas pressure switch is open the motor is not powered

.

If, after a heat request, the gas pressure switch open, the motor
stops and:

if the gas pressure switch stays open for more than 2 minutes,
the fault is displayed by the diagnostic LEDs.

if the gas pressure switch stays open for less than 2 minutes,
the fault is not displayed

.

when the gas pressure switch closes again

,

 the motor is re-

started if also the air pressure switch is open.

when the gas pressure switch is closed the motor is powered
for about a second (to acknowledge the signal) and then it is
shut off for 2 seconds to be then restarted and start the oper-
ation  cycle,  if  the  gas  pressure switch  stays open  for more
than 2 minutes.

 

If the gas pressure switch opens during normal flame operation,
the motor stops immediately and the gas valves are closed.

 

If the gas pressure switch opens during post-purging or during
continuous purging (if set), the motor stops and stays off for the
whole time that the gas pressure switch is open and the fault is
displayed immediately by the diagnostic LEDs.

5.13.4 Checking the air pressure switch

When  the  burner  receives  the  heat  request  the  air  pressure
switch is checked and if it is closed (bonded) the motor does not
start and after 2 minutes the lockout condition is reached.
If the motor starts after a heat request, the air pressure switch
does  not  close  within  15  seconds  of  pre-purging,  the  burner
reaches the lockout condition.
If there is a loss of air pressure after the first 15 seconds of pre-
purging but before the last 10 seconds, a recycle occurs (the pre-
purging time starts from when the air pressure switch closes in a
stable manner).
If after a recycle after a loss of air pressure there is a new loss,
the burner reaches an immediate lockout condition due to lack of
air.
If the loss of the air pressure switch occurs in the last 10 seconds
of the pre-purging time (before the start of the safety time) the
burner reaches an immediate lockout condition due to lack of air.
If there is a loss of the air pressure switch after the opening of the
first stage valves or during normal operation with flame, the burn-
er reaches a lockout condition within 1s.
The state of the air pressure switch does not influence the post-
purging time.
Se If continuous purging is set, the motor is powered even if the
air pressure switch is sealed but only in a condition without a heat
request or after 2 minutes if the lockout occurred after the heat
request.

5.13.5 Shut-down test

If the reset push-button or the remote reset is pressed during op-
erations for more than 5 seconds and less of 10 seconds, (to not
go to the successive menu) the burner switches off, the gas valve
closes,the flame goes out and the start-up sequence restarts.
If the switch off test is enabled, the number of repetitions of the
start up sequence (see paragraph 

“Recycle and limit of repeti-

tions”

 on page 25) and the number of possible resets (see par-

agraph 

“External lockout signal (S3)”

 on page 26), are reset.

5.13.6 Intermittent operation 

After 24 hours of continuous operation, the control box starts the
automatic switch-off sequence, followed by a restart, in order to
check for a possible fault with the ionisation probe. 
This automatic switch-off can be fixed at 1 hour, (see paragraph

“Programming menu”

 on page 29).

The modification of the parameter setting for intermittent opera-
tion takes effect if: 

during the heat request, the switching off test function is ena-
bled;

there is a flame loss;

the heat request switches off and then later restarts;

the control box switches off and restarts;

the automatic restarting of the intermittent function occurs 
(1hour/24hours).

5.13.7 Recycle and limit of repetitions

The control box allows a recycle function, i.e. complete repetition
of the start-up sequence, making up to 3 attempts, in the event
the flame failure during operation.
If  the  flame  failure  4  times  during  operations,  this  will  cause  a
burner lockout. If there is a new heat request during the recycle,
the 3 attempts are reset when the limit thermostat (TL) switches. 
By disconnecting the power supply, when a new heat request oc-
curs (power supply is applied to the burner) all possible attempts
at re-ignition are reset (maximum 3).

5.13.8 Presence of an extraneous light or parasite 

flame

The presence of a parasite flame or extraneous light can be de-
tected in the stand-by state after a heat request. 
If the presence of a flame or extraneous light is detected also in
the "t2" stage, the motor does not start until the flame signal has
disappeared or until lockout has been reached.
If after the fan motor starts, during the pre-purging, an extraneous
light or parasite flame is detected, the burner reaches the lockout
condition in 1 second.
If, during the recycle due to flame disappearance while operating
and the consequent repetition of the start-up sequence, the par-
asite flame or the extraneous light is detected before the motor
starts, the 25 seconds control countdown starts (for checking for
the presence of the parasite flame or the extraneous light) other-
wise the lockout occurs within 1 second. 
The fault is indicated by the blinking LED (see paragraph 

“Fault

diagnostics - lockouts”

 on page 24). 

When the heat request is finished, if the parasite flame stays on
the burner reaches the lockout condition due to parasite flame af-
ter 25 seconds (regardless of the presence or otherwise of the
post-purging or the continuous purging).
The parasite flame control is active even when there is a fault with
the mains voltage, the frequency, the internal voltage, the condi-
tion with gas pressure switch open. 
The parasite flame control is not active only in lockout conditions.

Summary of Contents for 40 FS5D

Page 1: ...Installation use and maintenance instructions 20146103 2 09 2018 Forced draught gas burner Two stage operation CODE MODEL TYPE 3758705 RIELLO 40 FS5D 587M GB...

Page 2: ...Translation of the original instructions...

Page 3: ...minary checks 14 5 4 1 Control of the supply 14 5 4 2 Control of burner characteristics 14 5 5 Operating position 14 5 6 Securing the burner to the boiler 15 5 6 1 Hinge installation 15 5 7 Positionin...

Page 4: ...e menu 29 5 14 3 Shut down test 30 5 14 4 Post purging and continuous purging 30 5 14 5 Intermittent operation 30 5 14 6 Setting the opening delay of the 2nd stage 30 5 14 7 Setting a long pre purging...

Page 5: ...and according to the European Directives GAR 2016 426 EU Gas Appliances Regulation MD 2006 42 EC Machine Directive LVD 2014 35 EU Low Voltage Directive EMC 2014 30 EU Electromagnetic Compatibility Suc...

Page 6: ...ed out correctly may cause damage to the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates operations which if not car ried out correctly lead to electric shocks wit...

Page 7: ...vent of damage to things or injury to people if such damage injury was due to any of the following causes incorrect installation start up use and maintenance of the burner improper incorrect or unreas...

Page 8: ...intenance Only those parts envisaged by the manufacturer can be replaced 3 2 Personnel training The user is the person body or company that has acquired the machine and intends to use it for the speci...

Page 9: ...Fuel Natural gas Light oil LPG Variations Electrical supply of the system 1 230 50 1 230 60 F S 5 1 230 50 BASIC DESIGNATION EXTENDED DESIGNATION 1 230V 50Hz 1 230V 60Hz Light oil Natural gas K Conic...

Page 10: ...are given in Fig 1 Model RIELLO 40 FS5D Type 587 M Heat output Hi 1 min max kW kcal h 12 23 58 10 000 20 000 50 000 Fuel Family 2 NCV 8 12 kWh m3 7 000 10 340 kcal m3 Pressure min 8 mbar max 200 mbar...

Page 11: ...the manufacturers 4 7 Correlation between gas pressure and burner output To obtain the maximum output Fig 3 it is necessary to have 4 6 mbar measured on the pipe coupling with the combustion cham ber...

Page 12: ...Electrode probe 16 Air damper opening motor 17 4 pole socket for 2nd stage 4 9 Burner equipment Screws with nuts No 4 Insulating gasket No 1 Cover fixing screw No 3 Cable grommet No 1 Hinge No 1 7 pi...

Page 13: ...the control box from the burner it is necessary to Fig 5 disconnect all the connectors connected to it all the plugs the high voltage cables and the earth wire TB unscrew the screw A and pull the cont...

Page 14: ...anner and correctly fix the cover Check the wiring is in order Falls and collisions can negatively affect the safety func tions In this case the servomotor must not be operated even if it displays no...

Page 15: ...r If the smoke pipe is closed the burner must be drawn back till the extraction of blast tube from the furnace Before oper ating in this way take the voltage off 5 3 Handling The transport weight is g...

Page 16: ...must not be abandoned as they are potential sources of danger and pollution they should be collected and disposed of in the appro priate places WARNING A burner label that has been tampered with re m...

Page 17: ...ner WARNING Boiler door must have a max thickness of 80 mm refractory lining included If the thickness is great er max 105 mm a combustion head extension should be used to be requested separately S739...

Page 18: ...st proceed as follows Take the burner to the 2nd stage The mobile air damper 1 Fig 14 activated by the motor 2 ensures the suction inlet opens completely Adjust 2nd stage air delivery using the fixed...

Page 19: ...EN 676 and provided separately from the burner Supplied separately for its adjustment see the enclosed instructions The train burner combination is indicated in Tab F Tab F Explosion danger due to fue...

Page 20: ...ig 4 on page 10 of the burner DANGER Disconnect the electrical power using the main switch Check that there are no gas leaks Pay attention when handling the train danger of crushing of limbs Make sure...

Page 21: ...on a cycle arrest must be ensured within 24 hours with the use of a time switch positioned in series with the thermostatic line Refer to the wiring diagrams The electrical safety of the device is obta...

Page 22: ...electrical supply of the burner corresponds to that shown on the identifica tion label and in this manual The section of the conductors must be at least 1mm2 Unless requested otherwise by local standa...

Page 23: ...1st stage hour counter h2 2nd stage hour counter PG Min gas pressure switch S3 Remote lock out signal 230V 0 5A max T6A Fuse TL Limit thermostat TR 2nd stage thermostat TS Safety thermostat VPS Valve...

Page 24: ...5 Delay time between the 1st and 2nd stage ts Safety time V1 1st stage valve V2 Valve 2nd stage t2 t1 t3 t4i ts HT FM ID V1 LED P M LED t4l PG P TR P M AD t5 V2 SO SO POWER SUPPLY Signal not requested...

Page 25: ...5 t3r A recycle attempt is made if there is an air pressure drop during the pre purging stage there is then a lockout in the event of a second loss of air pressure between the 16th second and the 29th...

Page 26: ...s flame loss during operation RED fast blinking 0 2 0 2 Lockout due to a drop in air pressure after the pre purging was repeated due to a previous lack of air or 10 sec before the end of the pre purgi...

Page 27: ...the flame goes out and the start up sequence restarts If the switch off test is enabled the number of repetitions of the start up sequence see paragraph Recycle and limit of repeti tions on page 25 an...

Page 28: ...paragraph Fault diagnostics lockouts on page 24 The burner restarts when the voltage is exceeds approx 170V or is brought back under 270V If the fault is detected with flame operation the valve is im...

Page 29: ...t for a pre set time The burner switches off the flame when the heat request thermostat opens cutting off the fuel sup ply to the valves The post purging function is not performed after a lockout of t...

Page 30: ...with the operating hours also the number of the burner s first stage valve openings is saved In the menu see paragraph Programming menu on page 29 it is possible to independently reset both the opera...

Page 31: ...the menu Switching off test 5s t 10s 2 blinks RED none none Automatic at the end of the blink Post purging Continuous purging 10s t 15s 1 GREEN blink 1 1 minute 2 2 minutes 3 3 minutes 4 4 minutes 5 5...

Page 32: ...e button GREEN led OFF Press the button 1 time to enable a shut down every hour Press the button 2 times to enable a shut down every 24 hours GREEN led ON and OFF every time press and release After 10...

Page 33: ...setting the programming menu parameters and the lockout log The control box allows you to reset the log and the number of lockouts the operating hours the number of ignitions and recov er the menu s d...

Page 34: ...st or af ter a recycle due to flame loss during operation After 15 seconds the air pressure is too low the head has been poorly adjusted The air pressure switch is defective change it Lockout for loss...

Page 35: ...the knob anticlockwise to an extent that is around 20 of the adjusted value and then check that the burner starts up properly If the burner locks out again turn the knob slightly in an anticlock wise...

Page 36: ...ls or close open position indicator that turn on at the same time as their power supply 7 2 3 Checking and cleaning Combustion Check there are no occlusions or obstructions in the fuel supply or retur...

Page 37: ...P The specified life cycles do not refer to the warranty terms indicated in the delivery or payment conditions Tab P 7 3 Opening the burner If maintenance of the combustion head is required refer to t...

Page 38: ...Adjust them The connections in the control box are wrongly inserted Check and connect completely all the plugs The air pressure switch is changed over to the operational position Replace the pressure...

Page 39: ...mmedi ately and the motor stops The pressure then starts to increase again the pressure switch closes the start up cycle be gins again and so on Lower and set the pressure switch Faults Possible Cause...

Page 40: ...g kit Gas trains in compliance with EN 676 Please refer to manual A Appendix Accessories Burner Standard length mm Long head length mm Code RIELLO 40 FS5D 100 125 3000820 Burner Projection mm Code RIE...

Page 41: ......

Page 42: ......

Page 43: ......

Page 44: ...Subject to modifications RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www riello com...

Reviews: