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20032173

GB

Information and general warnings

2.1

Information about the instruction manual

2.1.1

Introduction

The instruction manual supplied with the burner:

is an integral and essential part of the product and must not
be separated from it; it must therefore be kept carefully for
any necessary consultation and must accompany the burner
even if it is transferred to another owner or user, or to
another system. If the manual is lost or damaged, another
copy must be requested from the Technical Assistance
Service of the area; 

is designed for use by qualified personnel;

offers important indications and instructions relating to the
installation safety, start-up, use and maintenance of the
burner.

Symbols used in the manual

In some parts of the manual you will see triangular DANGER
signs. Pay great attention to these, as they indicate a situation of
potential danger.

2.1.2

General dangers

The 

dangers

 can be of 

3 levels

, as indicated below.

2.1.3

Danger: live components

Other symbols

Abbreviations used

Ch.

Chapter

Fig.

Figure

Page

Page

Sec.

Section

Tab.

Table

Delivery of the system and the instruction manual

When the system is delivered, it is important that:

the instruction manual is delivered to the user by the system
manufacturer, with the recommendation to keep it in the
room where the heat generator is to be installed.

The instruction manual shows:
– the serial number of the burner;

– the address and telephone number of the nearest Assist-

ance Centre.

The system supplier must carefully inform the user about:
– the use of the system; 
– any further tests that may be required before activating the

system; 

– maintenance, and the need to have the system checked at

least once a year by a representative of the manufacturer
or another specialised technician.
To ensure a periodic check, the manufacturer recom-
mends the drawing up of a Maintenance Contract.

2

Information and general warnings

DANGER

Maximum danger level!
This symbol indicates operations which, if not car-
ried out correctly, cause serious injury, death or
long-term health risks.

WARNING

This symbol indicates operations which, if not car-
ried out correctly, may cause serious injury, death
or long-term health risks.

CAUTION

This symbol indicates operations which, if not car-
ried out correctly, may cause damage to the ma-
chine and/or injury to people.

DANGER

This symbol indicates operations which, if not car-
ried out correctly, lead to electric shocks with le-
thal consequences.

ENVIRONMENTAL PROTECTION

This symbol gives indications for the use of the
machine with respect for the environment.

This symbol indicates a list.

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Summary of Contents for G3B FIREBIRD 70K

Page 1: ...20032173 3 03 2012 Installation use and maintenance instructions Kerosene and Gas oil burner One stage operation CODE MODEL TYPE 20030702 G3B 437T1...

Page 2: ...Original instructions...

Page 3: ...4 5 Firing rate 9 5 Installation 10 5 1 Notes on safety for the installation 10 5 2 Handling 10 5 3 Preliminary checks 10 5 4 Installer Servicer notes for the use of Gas oil with Bio blends up to 30 w...

Page 4: ...Contents 9 Maintenance 21 9 1 Notes on safety for the maintenance 21 9 2 Maintenance programme 21 9 2 1 Maintenance frequency 21 9 2 2 Maintenance position 21 9 2 3 Checking and cleaning 21 10 Faults...

Page 5: ...ucts are in compliance with the following Technical Standard EN 12100 EN 267 and according to the European Directives MD 2006 42 EC Machine Directive LVD 2006 95 EC Low Voltage Directive EMC 2004 108...

Page 6: ...livered to the user by the system manufacturer with the recommendation to keep it in the room where the heat generator is to be installed The instruction manual shows the serial number of the burner t...

Page 7: ...ello war ranty is dependent upon the use of Riello genuine compo nents including the oil lines being used 3 Riello warranty does not cover defects arising from incor rect commissioning or servicing by...

Page 8: ...iance applica tion and commissioned checking that all combustion param eters are as recommended in the appliance technical manual Riello recommends that the in line and burner oil pump fil ters are in...

Page 9: ...d maintenance errors or to improper use 3 3 Basic safety rules Children or inexpert persons must not use the appliance Under no circumstances must the intake grids dissipation grids and ventilation ve...

Page 10: ...ower output 19 35 kW 1 6 3 kg h Fuel Gas oil viscosity 4 6 mm2 s at 20 C Hi 11 86 kWh kg Kerosene viscosity 1 6 6 mm2 s at 20 C Hi 11 97 kWh kg Electrical supply Single phase 50Hz 230 V 30 Motor Run c...

Page 11: ...mber The work point may be found by plotting a vertical line from the desired delivery and a horizontal line from the pressure in the combustion chamber The intersection of these two lines is the work...

Page 12: ...s for the burner can be highly dangerous if not carried out with the great est attention keep any unauthorised people at a distance check the integrity and suitableness of the available means of handl...

Page 13: ...r at the tank and a secondary 60 micron filter are used to protect the burner pump and nozzle from contamination The burner hydraulic components and flexible oil lines must be suitable for bio fuel us...

Page 14: ...is placed between the boiler door and the burner flange The insulating gasket has six holes which if necessary can be modified as shown in Fig 6 Put on the flange 1 Fig 7 the screw 2 and two nuts 3 V...

Page 15: ...fuel is returned to the tank If this cannot be avoided make sure that the return pipe is normally below the surface of the fuel level within the storage tank See Fig 12 WARNING The suction plug 1 is...

Page 16: ...enght of the suction line I D interminal diameter of the oil pipes NOTE The Tab B and Tab C show the maximum approximate lengths for the supply line depending on the difference in level length and the...

Page 17: ...L max lenght of the suction line I D interminal diameter of the oil pipes NOTE The Tab D shows the maximum approximate lengths for the sup ply line depending on the difference in level length and the...

Page 18: ...least once every 24 hours to enable the control box to perform checks of its own start up efficiency Normally the boiler s thermostat pressure switch ensures the stopping of the burner If this is not...

Page 19: ...fety thermostat Limit thermostat Remote lock out signal 230V 0 5A max CARRIED OUT IN THE FACTORY TO BE COMPLETED BY THE INSTALLER Burner earth Motor Capacitor Oil valve D5228 Black White 50V Blue T T...

Page 20: ...of flame detachment during ignitions at low temperatures 8 Start up calibration and operation of the burner WARNING The first start up of the burner must be carried out by qualified personnel as indi...

Page 21: ...ndicated in the Tab E mount the cover simply by means of the upper screw check smoke number should it become necessary to modify the air output remove the cover by loosening the screw adjust the air d...

Page 22: ...20 GB Start up calibration and operation of the burner 8 7 Burner start up cycle Thermostat Motor Ignition transformer Valve Flame Lock out lamp 12s D5229 12s 5s Lock out due to failure to light Norma...

Page 23: ...n the system Clean or replace if necessary If rust or other impurities are observed inside the pump use a separate pump to lift any water and other impurities that may have deposited on the bottom of...

Page 24: ...tics intact especially the flue gas temperature and combustion chamber pressure Combustion In case the combustion values found at the beginning of the inter vention do not respect the standards in for...

Page 25: ...t safety thermostat limit is not lock out The photoresistance sees false light Eliminate the light The connections in the control box are wrongly inserted Check and connect completely all the plugs Bu...

Page 26: ......

Page 27: ......

Page 28: ...Subject to modifications RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www rielloburners com...

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