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20032173

GB

Safety and prevention

3.1

Introduction

The burners have been designed and built in compliance with
current regulations and directives, applying the known technical
rules of safety and envisaging all the potential danger situations.
It is necessary, however, to bear in mind that the imprudent and
clumsy use of the equipment may lead to situations of death risk
for the user or third parties, as well as the damaging of the burner
or other items. Inattention, thoughtlessness and excessive confi-
dence often cause accidents; the same applies to tiredness and
sleepiness.
It is a good idea to remember the following:

The burner must only be used as expressly described. Any
other use should be considered improper and therefore dan-
gerous.

In particular:
it can be applied to boilers operating with water, steam, diather-
mic oil, and to other uses expressly named by the manufacturer;

the type and pressure of the fuel, the voltage and frequency of the
electrical power supply, the minimum and maximum deliveries for
which the burner has been regulated, the pressurisation of the
combustion chamber, the dimensions of the combustion cham-
ber and the room temperature must all be within the values indi-
cated in the instruction manual.

Modification of the burner to alter its performance and desti-
nations is not allowed.

The burner must be used in exemplary technical safety con-
ditions. Any disturbances that could compromise safety must
be quickly eliminated.

Opening or tampering with the burner components is not
allowed, apart from the parts requiring maintenance.

only those parts detailed as available as spare parts by the
manufacturer can be replaced.

3.2

Safety warnings

The dimension of the boiler’s combustion chamber must respond
to specific values, in order to guarantee a combustion with the
lowest polluting emissions rate. 
The Technical Service Personnel will be glad to give you all the
imformation for a correct matching of this burner to the boiler.

This burner must only be used for the application it was designed
for. 
The manufacturer accepts no liability within or without the con-
tract for any damage caused to people, animals and property due
to installation, adjustment and maintenance errors or to improper
use.

3.3

Basic safety rules

Children or inexpert persons must not use the appliance.

Under no circumstances must the intake grids, dissipation
grids and ventilation vents in the installation room be cov-
ered up with cloths, paper or any other material.

Unauthorised persons must not attempt to repair the appli-
ance.

It is dangerous to pull or twist the electric leads.

Cleaning operations must not be performed if the appliance
is not disconnected from the main power supply. 

Do not clean the burner or its parts with inflammable sub-
stances (e.g. petrol, alcohol, etc.). The cover must be
cleaned with soapy water.

Do not place anything on the burner.

Do not block or reduce the size of the ventilation vents in
the installation room.

Do not leave containers and inflammable products or com-
bustible materials in the installation room.

3.4

Personnel training

The user is the person, body or company that has acquired the
machine and intends to use it for the specific purpose. He is re-
sponsible for the machine and for the training of the people work-
ing around it.
The user:

undertakes to entrust the machine exclusively to suitably
trained and qualified personnel;

must take all the measures necessary to prevent unauthor-
ised people gaining access to the machine;

undertakes to inform his personnel in a suitable way about
the application and observance of the safety instructions.
With that aim, he undertakes to ensure that everyone knows
the use and safety instructions for his own duties;

must inform the manufacturer if faults or malfunctioning of
the accident prevention systems are noticed, along with any
presumed danger situation.

Personnel must always use the personal protective equip-
ment envisaged by legislation and follow the indications
given in this manual.

Personnel must observe all the danger and caution indica-
tions shown on the machine.

Personnel must not carry out, on their own initiative, opera-
tions or interventions that are not within their province.

Personnel must inform their superiors of every problem or
dangerous situation that may arise.

The assembly of parts of other makes, or any modifications,
can alter the characteristics of the machine and hence com-
promise operating safety. The manufacturer therefore
declines any and every responsibility for any damage that
may be caused by the use of non-original parts.

3

Safety and prevention

Summary of Contents for G3B FIREBIRD 70K

Page 1: ...20032173 3 03 2012 Installation use and maintenance instructions Kerosene and Gas oil burner One stage operation CODE MODEL TYPE 20030702 G3B 437T1...

Page 2: ...Original instructions...

Page 3: ...4 5 Firing rate 9 5 Installation 10 5 1 Notes on safety for the installation 10 5 2 Handling 10 5 3 Preliminary checks 10 5 4 Installer Servicer notes for the use of Gas oil with Bio blends up to 30 w...

Page 4: ...Contents 9 Maintenance 21 9 1 Notes on safety for the maintenance 21 9 2 Maintenance programme 21 9 2 1 Maintenance frequency 21 9 2 2 Maintenance position 21 9 2 3 Checking and cleaning 21 10 Faults...

Page 5: ...ucts are in compliance with the following Technical Standard EN 12100 EN 267 and according to the European Directives MD 2006 42 EC Machine Directive LVD 2006 95 EC Low Voltage Directive EMC 2004 108...

Page 6: ...livered to the user by the system manufacturer with the recommendation to keep it in the room where the heat generator is to be installed The instruction manual shows the serial number of the burner t...

Page 7: ...ello war ranty is dependent upon the use of Riello genuine compo nents including the oil lines being used 3 Riello warranty does not cover defects arising from incor rect commissioning or servicing by...

Page 8: ...iance applica tion and commissioned checking that all combustion param eters are as recommended in the appliance technical manual Riello recommends that the in line and burner oil pump fil ters are in...

Page 9: ...d maintenance errors or to improper use 3 3 Basic safety rules Children or inexpert persons must not use the appliance Under no circumstances must the intake grids dissipation grids and ventilation ve...

Page 10: ...ower output 19 35 kW 1 6 3 kg h Fuel Gas oil viscosity 4 6 mm2 s at 20 C Hi 11 86 kWh kg Kerosene viscosity 1 6 6 mm2 s at 20 C Hi 11 97 kWh kg Electrical supply Single phase 50Hz 230 V 30 Motor Run c...

Page 11: ...mber The work point may be found by plotting a vertical line from the desired delivery and a horizontal line from the pressure in the combustion chamber The intersection of these two lines is the work...

Page 12: ...s for the burner can be highly dangerous if not carried out with the great est attention keep any unauthorised people at a distance check the integrity and suitableness of the available means of handl...

Page 13: ...r at the tank and a secondary 60 micron filter are used to protect the burner pump and nozzle from contamination The burner hydraulic components and flexible oil lines must be suitable for bio fuel us...

Page 14: ...is placed between the boiler door and the burner flange The insulating gasket has six holes which if necessary can be modified as shown in Fig 6 Put on the flange 1 Fig 7 the screw 2 and two nuts 3 V...

Page 15: ...fuel is returned to the tank If this cannot be avoided make sure that the return pipe is normally below the surface of the fuel level within the storage tank See Fig 12 WARNING The suction plug 1 is...

Page 16: ...enght of the suction line I D interminal diameter of the oil pipes NOTE The Tab B and Tab C show the maximum approximate lengths for the supply line depending on the difference in level length and the...

Page 17: ...L max lenght of the suction line I D interminal diameter of the oil pipes NOTE The Tab D shows the maximum approximate lengths for the sup ply line depending on the difference in level length and the...

Page 18: ...least once every 24 hours to enable the control box to perform checks of its own start up efficiency Normally the boiler s thermostat pressure switch ensures the stopping of the burner If this is not...

Page 19: ...fety thermostat Limit thermostat Remote lock out signal 230V 0 5A max CARRIED OUT IN THE FACTORY TO BE COMPLETED BY THE INSTALLER Burner earth Motor Capacitor Oil valve D5228 Black White 50V Blue T T...

Page 20: ...of flame detachment during ignitions at low temperatures 8 Start up calibration and operation of the burner WARNING The first start up of the burner must be carried out by qualified personnel as indi...

Page 21: ...ndicated in the Tab E mount the cover simply by means of the upper screw check smoke number should it become necessary to modify the air output remove the cover by loosening the screw adjust the air d...

Page 22: ...20 GB Start up calibration and operation of the burner 8 7 Burner start up cycle Thermostat Motor Ignition transformer Valve Flame Lock out lamp 12s D5229 12s 5s Lock out due to failure to light Norma...

Page 23: ...n the system Clean or replace if necessary If rust or other impurities are observed inside the pump use a separate pump to lift any water and other impurities that may have deposited on the bottom of...

Page 24: ...tics intact especially the flue gas temperature and combustion chamber pressure Combustion In case the combustion values found at the beginning of the inter vention do not respect the standards in for...

Page 25: ...t safety thermostat limit is not lock out The photoresistance sees false light Eliminate the light The connections in the control box are wrongly inserted Check and connect completely all the plugs Bu...

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Page 28: ...Subject to modifications RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www rielloburners com...

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