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20032173

10 

GB

Installation

5.1

Notes on safety for the installation

After carefully cleaning all around the area where the burner will
be installed, and arranging the correct lighting of the environ-
ment, proceed with the installation operations.

5.2

Handling 

The packaging of the burner includes a carton box, so it is possi-
ble to move the burner (still packaged) with a transpallet truck or
fork lift truck.

5.3

Preliminary checks

Checking the consignment

Checking the characteristics of the burner

Check the identification label of the burner, showing:

the model 

A

)(Fig. 4) and type of burner 

B

);

the year of manufacture, in cryptographic form 

C

);

the serial number 

D

);

the electrical input power 

E

);

the types of fuel used and the relative supply pressures

F

);

the data of the burner's minimum and maximum output pos-
sibilities 

G

)(see Firing rate)

 5

Installation 

DANGER

All the installation, maintenance and disassembly
operations must be carried out with the electricity
supply disconnected.

WARNING

The installation of the burner must be carried out
by qualified personnel, as indicated in this manual
and in compliance with the standards and regula-
tions of the laws in force.

WARNING

The handling operations for the burner can be
highly dangerous if not carried out with the great-
est attention: keep any unauthorised people at a
distance; check the integrity and suitableness of
the available means of handling.
Check also that the area in which you are working
is empty and that there is an adequate escape
area (i.e. a free, safe area to which you can quick-
ly move if the burner should fall).
When handling, keep the load at not more than
20-25 cm from the ground.

CAUTION

After positioning the burner near the installation
point, correctly dispose of all residual packaging,
separating the various types of material.
Before proceeding with the installation operations,
carefully clean all around the area where the burn-
er will be installed.

CAUTION

After removing all the packaging, check the integ-
rity of the contents. In the event of doubt, do not
use the burner; contact the supplier.

The packaging elements (wooden cage or card-
board box, nails, clips, plastic bags, etc.) must not
be abandoned as they are potential sources of
danger and pollution; they should be collected and
disposed of in the appropriate places.

D9370

Fig. 4

WARNING

The output of the burner must be within the
boiler's firing rate;

WARNING

A burner label that has been tampered with, re-
moved or is missing, along with anything else that
prevents the definite identification of the burner
makes any installation or maintenance work diffi-
cult.

Summary of Contents for G3B FIREBIRD 70K

Page 1: ...20032173 3 03 2012 Installation use and maintenance instructions Kerosene and Gas oil burner One stage operation CODE MODEL TYPE 20030702 G3B 437T1...

Page 2: ...Original instructions...

Page 3: ...4 5 Firing rate 9 5 Installation 10 5 1 Notes on safety for the installation 10 5 2 Handling 10 5 3 Preliminary checks 10 5 4 Installer Servicer notes for the use of Gas oil with Bio blends up to 30 w...

Page 4: ...Contents 9 Maintenance 21 9 1 Notes on safety for the maintenance 21 9 2 Maintenance programme 21 9 2 1 Maintenance frequency 21 9 2 2 Maintenance position 21 9 2 3 Checking and cleaning 21 10 Faults...

Page 5: ...ucts are in compliance with the following Technical Standard EN 12100 EN 267 and according to the European Directives MD 2006 42 EC Machine Directive LVD 2006 95 EC Low Voltage Directive EMC 2004 108...

Page 6: ...livered to the user by the system manufacturer with the recommendation to keep it in the room where the heat generator is to be installed The instruction manual shows the serial number of the burner t...

Page 7: ...ello war ranty is dependent upon the use of Riello genuine compo nents including the oil lines being used 3 Riello warranty does not cover defects arising from incor rect commissioning or servicing by...

Page 8: ...iance applica tion and commissioned checking that all combustion param eters are as recommended in the appliance technical manual Riello recommends that the in line and burner oil pump fil ters are in...

Page 9: ...d maintenance errors or to improper use 3 3 Basic safety rules Children or inexpert persons must not use the appliance Under no circumstances must the intake grids dissipation grids and ventilation ve...

Page 10: ...ower output 19 35 kW 1 6 3 kg h Fuel Gas oil viscosity 4 6 mm2 s at 20 C Hi 11 86 kWh kg Kerosene viscosity 1 6 6 mm2 s at 20 C Hi 11 97 kWh kg Electrical supply Single phase 50Hz 230 V 30 Motor Run c...

Page 11: ...mber The work point may be found by plotting a vertical line from the desired delivery and a horizontal line from the pressure in the combustion chamber The intersection of these two lines is the work...

Page 12: ...s for the burner can be highly dangerous if not carried out with the great est attention keep any unauthorised people at a distance check the integrity and suitableness of the available means of handl...

Page 13: ...r at the tank and a secondary 60 micron filter are used to protect the burner pump and nozzle from contamination The burner hydraulic components and flexible oil lines must be suitable for bio fuel us...

Page 14: ...is placed between the boiler door and the burner flange The insulating gasket has six holes which if necessary can be modified as shown in Fig 6 Put on the flange 1 Fig 7 the screw 2 and two nuts 3 V...

Page 15: ...fuel is returned to the tank If this cannot be avoided make sure that the return pipe is normally below the surface of the fuel level within the storage tank See Fig 12 WARNING The suction plug 1 is...

Page 16: ...enght of the suction line I D interminal diameter of the oil pipes NOTE The Tab B and Tab C show the maximum approximate lengths for the supply line depending on the difference in level length and the...

Page 17: ...L max lenght of the suction line I D interminal diameter of the oil pipes NOTE The Tab D shows the maximum approximate lengths for the sup ply line depending on the difference in level length and the...

Page 18: ...least once every 24 hours to enable the control box to perform checks of its own start up efficiency Normally the boiler s thermostat pressure switch ensures the stopping of the burner If this is not...

Page 19: ...fety thermostat Limit thermostat Remote lock out signal 230V 0 5A max CARRIED OUT IN THE FACTORY TO BE COMPLETED BY THE INSTALLER Burner earth Motor Capacitor Oil valve D5228 Black White 50V Blue T T...

Page 20: ...of flame detachment during ignitions at low temperatures 8 Start up calibration and operation of the burner WARNING The first start up of the burner must be carried out by qualified personnel as indi...

Page 21: ...ndicated in the Tab E mount the cover simply by means of the upper screw check smoke number should it become necessary to modify the air output remove the cover by loosening the screw adjust the air d...

Page 22: ...20 GB Start up calibration and operation of the burner 8 7 Burner start up cycle Thermostat Motor Ignition transformer Valve Flame Lock out lamp 12s D5229 12s 5s Lock out due to failure to light Norma...

Page 23: ...n the system Clean or replace if necessary If rust or other impurities are observed inside the pump use a separate pump to lift any water and other impurities that may have deposited on the bottom of...

Page 24: ...tics intact especially the flue gas temperature and combustion chamber pressure Combustion In case the combustion values found at the beginning of the inter vention do not respect the standards in for...

Page 25: ...t safety thermostat limit is not lock out The photoresistance sees false light Eliminate the light The connections in the control box are wrongly inserted Check and connect completely all the plugs Bu...

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Page 28: ...Subject to modifications RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www rielloburners com...

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