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20032173

GB

Information and general warnings

2.2

Guarantee and responsibility

The manufacturer guarantees its new products from the installa-
tion date, in accordance with the regulations in force and/or the
sales contract. At the moment of the first start-up, check that the
burner is integral and complete.

In particular, the rights to the guarantee and the responsibility will
no longer be valid, in the event of damage to things or injury to
people, if such damage/injury was due to any of the following
causes:

incorrect installation, start-up, use and maintenance of the
burner;

improper, incorrect or unreasonable use of the burner;

intervention of unqualified personnel;

carrying out of unauthorised modifications on the equipment;

use of the burner with safety devices that are faulty, incor-
rectly applied and/or not working;

installation of untested supplementary components on the
burner;

powering of the burner with unsuitable fuels;

faults in the fuel supply system;

continuation of use of the burner when a fault has occured;

repairs and/or overhauls incorrectly carried out;

modification of the combustion chamber with inserts that
prevent the regular development of the structurally estab-
lished flame;

insufficient and inappropriate surveillance and care of those
burner components most likely to be subject to wear and
tear;

the use of non-original components, including spare parts,
kits, accessories and optional;

force majeure.

The manufacturer furthermore declines any and every re-
sponsibility for the failure to observe the contents of this
manual.

Riello warranty is subject to correct burner, appliance and appli-
cation matching, and set up in line with Riello's instructions and
guidelines. All components within the hydraulic circuit suitable for
bio fuel use and supplied by Riello will be identified as Bio com-
patible. No warranty is given in relation to the use of components
which are not so identified with bio fuel blends.  If in any doubt
please contact Riello for further advice.
If any Riello burners are used with fuel with a bio content >30%
then the components within the hydraulic circuit maybe affected
and are not covered under warranty.
The hydraulic circuit consists of:

– Pump
– Hydraulic ram (where applicable)
– Valve block
– Flexible oil lines (considered as a consumable component)

Irrespective of any warranty given by Riello in relation to

normal use and manufacturing defects, when fuels not

meeting the relevant standards are used, or where fuel

storage issues have not been addressed correctly, or the

equipment used is not compatible, if failures occur which

are directly or indirectly attributed to such issues and/or to

the non-observance of this guidance, then no warranty or

liability is implied or accepted by Riello.

2  Riello have carefully chosen the specification of the bio

compatible components including the flexible oil lines to

protect the pump, safety value and nozzle. The Riello war-

ranty is dependent upon the use of Riello genuine compo-

nents including the oil lines, being used.  

Riello warranty does not cover defects arising from incor-

rect commissioning or servicing by non Riello employed

service engineers, and any issues impacting the burner

arising from external site related issues.  

2.3

Guidance for the use of bio fuel blends up to 30% where gas oil use is permitted by the appliance 
Manufacturer

Background

With increasing focus on renewable and sustainable energy re-
quirements, Bio fuel usage is set to increase. Riello is committed
to promoting energy conservation and the use of renewable en-
ergy from sustainable resources including liquid bio fuels, howev-
er there are some technical aspects that must be considered at
the planning stage of using such fuels to reduce the potential for
equipment failure or the risks of fuel leakage. 
Liquid Bio fuel is a generic description used for oil that can come
from numerous feed stocks including recycled cooking oils.
These types of oils have to be considered and treated differently
from standard mineral or fossil fuels, as they are generally more
acidic, hydroscopic and less stable.
Due to this, a holistic approach is needed from the specification
of the liquid Bio fuel, the storage of the fuel, its oil supply line and
ancillary equipment, and very importantly the oil filtration and the
burner itself. The specification for FAME (Fatty Acids Methyl Es-
ter) liquid Bio fuel is critical to reliable equipment operation. 
It is a minimum requirement that the fuel blend (up to 30% Bio) is
obtained with gas oil in accordance with the relevant EN stand-
ards, regional regulations and FAME in accordance with EN
14214. It is also important that the fuel blends meet the require-

ments related to operational environment conditions within the
relevant EN standards.
When choosing your Riello oil products where you know Bio fuels
will be in use, please make sure that a Bio compatible burner and/
or components have been supplied. If an existing burner is to be
used with a liquid Bio fuel then a kit may be required to make it
compatible and the guidance notes enclosed concerning oil stor-
age and filtration must be adhered to. The end user is responsible
for the thorough verification of the potential risks associated with
the introduction of a bio fuel blend and the suitability of the appli-
ances and installation applicable.
Irrespective of any warranty given by Riello in relation to normal
use and manufacturing defects, when fuels not meeting the rele-
vant standards are used, or where fuel storage issues have not
been addressed correctly, or the equipment used is not compat-
ible, if failures occur which are directly or indirectly attributed to
such issues and/or to the non-observance of this guidance, then
no warranty or liability is implied or accepted by Riello.

WARNING

Failure to observe the information given in this
manual, operating negligence, incorrect installa-
tion and carrying out of non authorised modifica-
tions will result in the annulment by the
manufacturer of the guarantee that it supplies with
the burner. 

Summary of Contents for G3B FIREBIRD 70K

Page 1: ...20032173 3 03 2012 Installation use and maintenance instructions Kerosene and Gas oil burner One stage operation CODE MODEL TYPE 20030702 G3B 437T1...

Page 2: ...Original instructions...

Page 3: ...4 5 Firing rate 9 5 Installation 10 5 1 Notes on safety for the installation 10 5 2 Handling 10 5 3 Preliminary checks 10 5 4 Installer Servicer notes for the use of Gas oil with Bio blends up to 30 w...

Page 4: ...Contents 9 Maintenance 21 9 1 Notes on safety for the maintenance 21 9 2 Maintenance programme 21 9 2 1 Maintenance frequency 21 9 2 2 Maintenance position 21 9 2 3 Checking and cleaning 21 10 Faults...

Page 5: ...ucts are in compliance with the following Technical Standard EN 12100 EN 267 and according to the European Directives MD 2006 42 EC Machine Directive LVD 2006 95 EC Low Voltage Directive EMC 2004 108...

Page 6: ...livered to the user by the system manufacturer with the recommendation to keep it in the room where the heat generator is to be installed The instruction manual shows the serial number of the burner t...

Page 7: ...ello war ranty is dependent upon the use of Riello genuine compo nents including the oil lines being used 3 Riello warranty does not cover defects arising from incor rect commissioning or servicing by...

Page 8: ...iance applica tion and commissioned checking that all combustion param eters are as recommended in the appliance technical manual Riello recommends that the in line and burner oil pump fil ters are in...

Page 9: ...d maintenance errors or to improper use 3 3 Basic safety rules Children or inexpert persons must not use the appliance Under no circumstances must the intake grids dissipation grids and ventilation ve...

Page 10: ...ower output 19 35 kW 1 6 3 kg h Fuel Gas oil viscosity 4 6 mm2 s at 20 C Hi 11 86 kWh kg Kerosene viscosity 1 6 6 mm2 s at 20 C Hi 11 97 kWh kg Electrical supply Single phase 50Hz 230 V 30 Motor Run c...

Page 11: ...mber The work point may be found by plotting a vertical line from the desired delivery and a horizontal line from the pressure in the combustion chamber The intersection of these two lines is the work...

Page 12: ...s for the burner can be highly dangerous if not carried out with the great est attention keep any unauthorised people at a distance check the integrity and suitableness of the available means of handl...

Page 13: ...r at the tank and a secondary 60 micron filter are used to protect the burner pump and nozzle from contamination The burner hydraulic components and flexible oil lines must be suitable for bio fuel us...

Page 14: ...is placed between the boiler door and the burner flange The insulating gasket has six holes which if necessary can be modified as shown in Fig 6 Put on the flange 1 Fig 7 the screw 2 and two nuts 3 V...

Page 15: ...fuel is returned to the tank If this cannot be avoided make sure that the return pipe is normally below the surface of the fuel level within the storage tank See Fig 12 WARNING The suction plug 1 is...

Page 16: ...enght of the suction line I D interminal diameter of the oil pipes NOTE The Tab B and Tab C show the maximum approximate lengths for the supply line depending on the difference in level length and the...

Page 17: ...L max lenght of the suction line I D interminal diameter of the oil pipes NOTE The Tab D shows the maximum approximate lengths for the sup ply line depending on the difference in level length and the...

Page 18: ...least once every 24 hours to enable the control box to perform checks of its own start up efficiency Normally the boiler s thermostat pressure switch ensures the stopping of the burner If this is not...

Page 19: ...fety thermostat Limit thermostat Remote lock out signal 230V 0 5A max CARRIED OUT IN THE FACTORY TO BE COMPLETED BY THE INSTALLER Burner earth Motor Capacitor Oil valve D5228 Black White 50V Blue T T...

Page 20: ...of flame detachment during ignitions at low temperatures 8 Start up calibration and operation of the burner WARNING The first start up of the burner must be carried out by qualified personnel as indi...

Page 21: ...ndicated in the Tab E mount the cover simply by means of the upper screw check smoke number should it become necessary to modify the air output remove the cover by loosening the screw adjust the air d...

Page 22: ...20 GB Start up calibration and operation of the burner 8 7 Burner start up cycle Thermostat Motor Ignition transformer Valve Flame Lock out lamp 12s D5229 12s 5s Lock out due to failure to light Norma...

Page 23: ...n the system Clean or replace if necessary If rust or other impurities are observed inside the pump use a separate pump to lift any water and other impurities that may have deposited on the bottom of...

Page 24: ...tics intact especially the flue gas temperature and combustion chamber pressure Combustion In case the combustion values found at the beginning of the inter vention do not respect the standards in for...

Page 25: ...t safety thermostat limit is not lock out The photoresistance sees false light Eliminate the light The connections in the control box are wrongly inserted Check and connect completely all the plugs Bu...

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Page 28: ...Subject to modifications RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www rielloburners com...

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