Riello multipower BTC 170, User Manual

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Page 3: ...t system developed by the company according to the current legislation No harmful material such as CFC HCFC or asbestos can be found in this product The packaging is made of RECYCLABLE MATERIAL Please...

Page 4: ...MBO CABINET 22 CABINET INSTALLATION 24 MODULES AND UNITS INSTALLATION 24 POWER MODULE PM 24 INTERFACE PANEL 25 INSERTION EXTRACTION PROCEDURE 26 BYPASS MODULE BM 27 INTERFACE PANEL 29 INSERTION EXTRAC...

Page 5: ...GS 62 SCHEDULED OPERATION SETUP 63 BATTERY TEST SCHEDULING 63 E MAIL CONFIGURATION 64 E MAIL ADDRESS CONFIGURATION 64 CONFIGURATION OF THE DETAILS OF THE E MAIL MESSAGE 64 NETWORK SETTINGS 65 GENERAL...

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Page 7: ...m efficiency whilst operating in on line double conversion mode ULTIMATE SCALABILITY with 25 42KVA unity power factor PF power modules ensures the highest power density with ultimate scalability UTMOS...

Page 8: ...8 GENERAL VIEWS Front view Back view Frame Handle with lock Door Back Panel...

Page 9: ...9 Top view Bottom view Top cable entry Fastening stands Bottom cable entry Swivel castors for positioning...

Page 10: ...dules inserted Front view open door Power Modules extracted and respective blanking plates removed Power Module 25kW PM25 Connectivity Panel CP Bypass Module BM Backplane Power and communications inte...

Page 11: ...11 Rear view without rear panel Rear view without connections cover Auxiliary Signal Board ASB Connections cover Relay Slot Power connections area...

Page 12: ...r Power Modules inserted Front view open door Power Modules extracted and respective blanking plates removed Power Module PM Connectivity Panel CP Bypass Module BM Backplane Power and communications i...

Page 13: ...13 Rear view without rear panel Rear view without connections cover Auxiliary Signal Board ASB Connections cover Relay Slot Power connections area...

Page 14: ...14 MODULAR BATTERY CABINET BTC 170 Front view open door Rear view without connections cover Battery Unit Monitoring Unit MU Battery Switch SWBATT Power connections area Power Supply Unit PSU...

Page 15: ...nt view open door Power Modules extracted and respective blanking plates removed Power Module PM Battery Unit Bypass Module BM Connectivity Panel CP Manual Bypass switch SWMB Backplane Power and commu...

Page 16: ...16 Rear view without rear panel Rear view without connections cover Auxiliary Signal Board ASB Connections cover Relay Slot Power connections area...

Page 17: ...U Communication Slots for housing the expansion cards A network connection port is located on one side of the display to enable the remote operation of the system The connection ports SA ports are res...

Page 18: ...on The Power Walk In function can be activated through the configuration software This function allows upon reconnection to the network following a supply failure a progressive absorption of power fro...

Page 19: ...nnection switch by rotating the handle anti clockwise 3 The Bypass Module activates and then the entire Modular UPS Cabinet is switched on MODULAR UPS POWER CABINET The Modular UPS Power Cabinet PWC 3...

Page 20: ...20 The wiring diagram of the Modular UPS Power Cabinet is provided below...

Page 21: ...UPS Cabinet The cabinet also features an opto isolated input which enables the SWBATT switch to be opened remotely CAUTION each shelf of the Modular Battery Cabinet can be filled with the 4 BUs based...

Page 22: ...he power of the system multiple Modular UPS Combo Cabinets can be connected in parallel up to 4 The maximum configuration will be therefore 12 PMs connected in parallel of which at least 4 are redunda...

Page 23: ...23 The wiring diagram of the Modular UPS Combo Cabinet is provided below...

Page 24: ...hich allow quick maintenance and expandability of the system The hot swap parts are Power Module PM Bypass Module BM Monitoring Unit MU Power Supply Unit PSU Main Communication Unit MCU Battery Unit B...

Page 25: ...ith bad or disabled bypass line and or non synchronised inverter Yellow Battery operation LED On steady battery operation Slow blinking battery operation with early low battery or imminent shutdown wa...

Page 26: ...rted in the slot of a previously removed one or in case of first installation in the first free dedicated slot of the cabinet starting from the base If present remove the protection cover and store it...

Page 27: ...screws and store them 5 Carefully extract the PM from its housing This operation requires two persons 6 Caution when the PM is not inserted uncovered parts with dangerous voltage are present on the co...

Page 28: ...s line via a contactor If activated the load will remain powered by the PM also during battery operation PWC300 PWC130 CBC130 Handles for inserting and extracting the cabinet Interface panel Holes for...

Page 29: ...e of maintenance or replacement Strictly comply with the instructions as listed below EXTRACTION CAUTION Before performing the operations below ensure that the shutting down of the BM does not lead to...

Page 30: ...ght 3 Carefully insert the BM in the cabinet requires two persons and fasten it using the supplied screws as shown in the picture 4 Turn the Switch Lock 90 degrees clockwise to the close position see...

Page 31: ...erface panel INTERFACE PANEL Green On steady MU ready Green Slow blinking Testing Yellow On steady Anomaly Red On steady Alarm PORT S Communication ports reserved for service personnel INSERTION EXTRA...

Page 32: ...ERFACE PANEL Green On steady PSU ready Green On steady PSU powers the load INSERTION EXTRACTION PROCEDURE The following operations must only be performed only by skilled and specifically trained servi...

Page 33: ...unication and accessories INSERTION EXTRACTION PROCEDURE The following operations must only be performed by skilled and specifically trained service personel When the MCU is not inserted uncovered par...

Page 34: ...HE INSERTION OF A BU ENSURE THAT THE SYSTEM IS NOT ON BATTERY MODE ONLY INSERT BUs WITH CHARGED BATTERIES NOTE the BU must be inserted in the place of a previously removed one or in case of first inst...

Page 35: ...sponding backplane Therefore in the case where a new BU is not immediately inserted install the supplied protection cover using the dedicated screws BATTERY MAINTENANCE CAUTION DANGEROUS VOLTAGE INSID...

Page 36: ...k services e mail sending anomaly reporting etc The first Home page shows the general operation status of the system in a schematic diagram It is possible to interact with the system and see the diffe...

Page 37: ...y system status In general the colour and the shape of the icons provide instant information to the status of the system Grey colour communication lost Com Lost Light blue colour normal status Blue co...

Page 38: ...D ON BYPASS ENERGY SAVING LOCKED COMMUNCATION LOST MU STATUS NORMAL OPERATION ANOMALY WARNING FAULT COMM LOST PRESENT COMMUNCATION LOST BM STATUS NORMAL OPERATION ANOMALY WARNING FAULT LOCK COMM LOST...

Page 39: ...d a number of additional PM redundant PM rather than just install those required to supply the load All PMs including the redundant units operate together sharing the load Thanks to this reliable feat...

Page 40: ...splay reserved for displaying the main electrical values related to the battery Bypass Input Area of the display reserved for displaying the main electrical values related to the bypass line Output Ar...

Page 41: ...LE ON LOCK STATUS TEMPORARILY UNAVAILABLE SYSTEM STATUS DISPLAY LEGEND OF THE USED SYMBOLS TOUCH If present it highlights the main elements which can be selected from the screen SWIPE LEFT RIGHT Movem...

Page 42: ...n of the system It is possible to interact with the system and see its different parameters through the icons Depending on the current state of the system this page may assume different appearances as...

Page 43: ...system redundancy when the operation of the inverter is restored Icon indicating the existence and number of alarms that are active at that time If you click on the icon a window will open up that sh...

Page 44: ...UREMENTS The specific pages which display the status and the main electrical values of the system can be accessed through the icons This displays the status and the electrical parameters relating to t...

Page 45: ...ed batteries due to a BUA removal or the opening of the battery disconnectors a bar will be displayed that shows the amount of residual Ah compared to the total configured Ah This displays the status...

Page 46: ...present within the system by pressing each of the related icons A B C D all details in relation to each of the cabinets can be monitored Cabinet page The following TABs represent the total number of...

Page 47: ...47 If for any reason an anomaly occurs within any of the cabinets the related TAB will highlight the failure for example if a PM fails the overall representative icon will change as shown below...

Page 48: ...lays a series of General information about the system Expand the drop down menu on the Home page and touch the following icon Name firmware version and network configuration of the entire system Sys O...

Page 49: ...ual modules and Battery Cabinet SN NOTE The serial numbers and firmware versions of non communicating elements are shown with an asterisk and in italics CABINET PAGE The Cabinet page displays the stat...

Page 50: ...eft Tab menu it is possible to display the electrical values of the cabinet related to the input the batteries the bypass line and the output The detailed page of the measured electrical values of the...

Page 51: ...LE PAGE This page displays the main electrical values of the selected module By operating the left Tab menu it is possible to display the input battery bypass line and output electric values measured...

Page 52: ...oltages and currents are displayed in the output values page During inverter mode operation bypass currents are always zero while the voltages on the bypass output will be visible Alternatively during...

Page 53: ...s only for Combo Cabinet or Battery Cabinet can be viewed in this page SWBYP Bypass Switch external SWIN Input Switch external SWBATT_EXT Battery Switch external SWOUT Output Switch external SWMB Manu...

Page 54: ...54 Combo Cabinet...

Page 55: ...55 Battery Cabinet...

Page 56: ...sed on the selected level Expand the drop down menu in the Home page and touch the access level selection icon The User level allows only basic monitoring and display actions The Power User level allo...

Page 57: ...also possible to perform a Battery test and transfer the power cabinet to static bypass operation the latter two actions are available only at system level Operate the sliding switch to execute a com...

Page 58: ...58 If one or more PMs are not ready a warning message will be shown Progress bar during a system start up sequence Operate the sliding switch from I to O to switch the system off...

Page 59: ...to I to execute the battery test The progress bar shows the progress of the battery test MODULE OFF ON COMMAND Select the Power Module on which you want to operate Operate the sliding switch from O to...

Page 60: ...tting the start and end dates you can view the events stored during a certain period To export the full log files events data configuration onto a USB Insert a USB memory key into the USB port on the...

Page 61: ...inue you must remove the EPO using the slide command MAIN SETUP PAGE The Power User access level is required for accessing the Main Setup Language configuration E mail service configuration Date time...

Page 62: ...G These pages enable the user to configure the date the time and the time zone of the system CLOCK SYNCHRONIZATION SETTINGS It is possible to make the system regularly synchronise its system clock wit...

Page 63: ...T SCHEDULING This page enables the configuration of the scheduling for the automatic battery tests You can also program for a battery test log email to be sent It will always be sent at 00 00 every da...

Page 64: ...ted to the configuration of the e mail services E MAIL ADDRESS CONFIGURATION This page enables the configuration of the list of e mail addresses to which a message related to the type of alarm will be...

Page 65: ...es enable the configuration of the network connection Hostname Is the system identification name Tcp Ip protocol Enables the selection of the protocol settings UDP HTTP Enables the configuration of a...

Page 66: ...ext boxes the system name its location and the contact person PASSWORD SETTING AND CHANGE Touch the user icon matching the access level for which it is intended to set or change the password and type...

Page 67: ...using the appropriate buttons A single beep confirms it is switched ON the battery test is activated and the programmed shutdown has been cleared Sound B The sound is made when the UPS switches to by...

Page 68: ...nstall and activate the temperature sensor REMOTE COMMUNICATION CONNECTIVITY PANEL OVERVIEW The Connectivity panel includes all the user interfaces primarily via the main MCU Monitoring Control Unit I...

Page 69: ...sures With a dedicated Netman 204 within each cabinet the status of each Power Module and By Pass Module can be monitored The SNMP protocol is managed using private MIB files available from www riello...

Page 70: ...y Verify that all the configured BM are ready the green led BYPASS READY is lit fixed From the Command Panel page slide System Off On from O to I to start the System Confirm System ON Command This com...

Page 71: ...Voltages on the System Status page From the Command Panel page slide System Off On from O to I to start the PMs Confirm Inverter On Command This command will synchronize all of the PMs ready to start...

Page 72: ...supplies the load directly NOTE In case of an installation with external SWMB switch verify first the proper connection of the relative Auxiliary Contact SWITCHING THE SYSTEM TO INVERTER AFTER MANUAL...

Page 73: ...erating correctly Verify that all of the measurements and the operational status are correct B Operation to be performed in order to replace a PM when redundancy is not available When the number of av...

Page 74: ...o the Insertion Extraction procedure This operation can be performed without interrupting power to the load The replacement of these units will not affect the load Simply extract the unit and insert t...

Page 75: ...UPPLY PSU1 FAIL Minor POWER SUPPLY PSU2 FAIL Minor SYSTEM FAILURE Major MANUAL BYPASS ACTIVE Major SWOUT OPEN Major LOW REDUNDANCY Minor SWBATT OPEN Major SWEXTBATT OPEN Major BATTERY NOT PRESENT Majo...

Page 76: ...FF COMMAND C02 REMOTE BYPASS COMMAND C03 REMOTE ON COMMAND C04 BATTERY TEST ACTIVE C05 MANUAL BYPASS COMMAND C06 EMERGENCY OFF COMMAND C07 REMOTE BATT CHARGER OFF C08 BYPASS COMMAND ACTIVE WARNING W01...

Page 77: ...L L1 F04 INP FUSE CONTACT FAIL L2 F05 INP FUSE CONTACT FAIL L3 F06 INPUT CONTACT LOCKED L1 F07 INPUT CONTACT LOCKED L2 F08 INPUT CONTACT LOCKED L3 F09 DC BUS PRECHARGE FAIL F10 DC BUS PRECHARGE FAIL F...

Page 78: ...R UNDERVOLTAGE L1 L18 INVERTER UNDERVOLTAGE L2 L19 INVERTER UNDERVOLTAGE L3 L20 INV SINEWAVE ABNORMAL L1 L21 INV SINEWAVE ABNORMAL L2 L22 INV SINEWAVE ABNORMAL L3 L23 OUTPUT OVERLOAD L1 L24 OUTPUT OVE...

Page 79: ...D C06 EMERGENCY OFF COMMAND C08 BYPASS COMMAND ACTIVE WARNING W89 BM WARNING ANOMALY A86 BYPASS UNDERVOLTAGE A89 BM ANOMALY FAULT F81 FAN 1 FAILURE F82 FAN 2 FAILURE F83 FAN 3 FAILURE F84 HIGH TEMPERA...

Page 80: ...69 CABINET OVERTEMP Major A70 VERY HIGH HUMIDITY Minor FAULT F61 TEMP SENSOR FAULT S1 F62 TEMP SENSOR FAULT S2 F63 TEMP SENSOR FAULT S3 F64 TEMP SENSOR FAULT S4 F65 HUMIDITY SENSOR FAULT F66 HARDWARE...

Page 81: ...ility EN62040 3 Performance Class 1 with non linear load GENERAL SPECIFICATIONS Cabinet type PWC 130 Power Cabinet 130 PWC 300 Power Cabinet 300 PWC 300 Power Cabinet 300 CBC 130 Combo Cabinet 130 CBC...

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