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10

ADJUSTMENTS PRIOR TO IGNITION

 

 

THE FIRST IGNITION MUST BE CARRIED
OUT BY QUALIFIED PERSONNEL WITH THE
RIGHT INSTRUMENTS.

The adjustment of the combustion head, air,
was described on page 8. 
In addition, the following adjustments must also
be made:
- open manual valves up-line from the gas

train.

- Adjust the minimum gas pressure switch to

the start of the scale (A).

- Adjust the air pressure switch to the start of the

scale (B).

- Purge the air from the gas line.

Continue to purge the air (we recommend
using a plastic tube routed outside the build-
ing) until gas is smelt.

- Assemble a pressure gauge (C) on the gas

pressure socket of the pipe coupling.
The manometer readings are used to calcu-
late MAX. burner power using the tables on
page 6.

- Connect two lamps or testers to the two gas

line solenoid valves VR and VS, to check the
exact moment at which voltage is supplied.
This operation is unnecessary if each of the
two solenoid valves is equipped with a pilot
light that signals voltage passing through.

Before starting up the burner, it is good practice
to adjust the gas train so that ignition takes
place in conditions of maximum safety, i.e. with
gas delivery at the minimum.

SERVOMOTOR (D)

The servomotor provides simultaneous adjust-
ment of the air damper, by means of the variable
profile cam and the gas butterfly valve. 
The angle of rotation of the servomotor is equal
to the angle on the graduated sector controlling
the gas butterfly valve.
The servomotor rotates through 90° degrees in
24 seconds.
Do not alter the factory setting for the 4 cams;
simply check that they are set as indicated
below:

Cam I 

: 90°

Limits rotation toward maximum position. When
the burner is at max output, the gas butterfly
valve must be fully open: 90°.

Cam I I

: 0°

Limits rotation toward the minimum position.
When the burner is shut down, the air damper
and gas butterfly valve must be closed: 0°. 

Cam I I I

: 15°

Adjusts the ignition position and the MIN output. 

Cam I V

Integral with cam III

BURNER START-UP

Switch off the remote controls and place the
switch 1)(E) in position “MAN”.
As soon as the burner starts, check the direction
of rotation of the fan blade, looking through the
flame inspection window 17)(A)p.4. Make sure
that the lamps or testers connected to the sole-
noids, or pilot lights on the solenoids them-
selves, indicate that no voltage is present. If
voltage is present, stop the burner immediately
and check the electrical connections.

BURNER IGNITION

Having completed the checks indicated in the
previous heading, ignition of the burner should
be achieved. If the motor starts but the flame
does not appear and the control box goes into
lockout, reset and wait for a new firing attempt. If
ignition is still not achieved, it may be that gas is
not reaching the combustion head within the
safety time period of 3 seconds. In this case,
increase gas ignition delivery. The arrival of gas
to the pipe coupling is shown by the pressure
gauge (C). Once ignition has taken place, pro-
ceed with global calibration operations.

(A)

(C)

(D)

MIN GAS PRESSURE SWITCH

AIR PRESSURE SWITCH

(B)

SERVOMOTOR

D3855

D3854

D3841

D7679

(E)

D3833

In the event of a burner lockout, more than two consecutive burner reset opera-
tions could cause damage to the installation. On the third lockout, contact the Af-
tersales Service.

If further lockouts or burner faults occur, interventions must only be made by
qualified, authorised personnel (as indicated in this manual, and in compliance
with the laws and regulations currently in force).

ATTENTION

Summary of Contents for RS 25/M BLU

Page 1: ...de aire soplado Queimadores a g s com ar insuflado Progressive two stage or modulating operation Funcionamiento a dos llamas progresivas o modulante Funcionamento a duas chamas progressivas ou modula...

Page 2: ...h the burner is an integral and essential part of the product and must not be sep arated from it it must therefore be kept carefully for any necessary consultation and must accompany the burner even i...

Page 3: ...rs com Distributed by RIELLO NV Ninovesteenweg 198 9320 Erembodegem Tel 053 769 030 Fax 053 789 440 e mail info riello be URL www riello be It is hereby certified that the apparatuses specified below...

Page 4: ...0 78 max delivery Sm3 h 39 45 51 59 51 59 pressure at max delivery 2 mbar 15 6 21 8 14 1 24 7 14 1 24 7 OPERATION On Off 1 stop min each 24 hours Progressive two stage or modulating by kit see ACCESSO...

Page 5: ...25 M BLU RS 35 M BLU Output kW 80 125 370 kW 120 200 470 kW Blast tube length mm 230 365 230 365 Code 3010423 3010424 OUTPUT POWER REGULATOR KIT RWF50 SIGNAL CONVERTER KIT 4 20 mA 0 10V Two component...

Page 6: ...Guide extensions long head version 26 4 pole socket cover see electrical panel appendix Two types of burner failure may occur CONTROL BOX LOCKOUT if the control box 21 A pushbutton lights up it indica...

Page 7: ...indicates the diameter and length of the test combustion chamber Example Output 350 Mcal h diameter 50 cm length 1 5 m COMMERCIAL BOILERS The burner boiler combination does not pose any problems if th...

Page 8: ...onds to 9 3 mbar pressure column 1 This value serves as a rough guide the effective output must be measured at the gas meter To calculate the required gas pressure at test point 1 B set the maximum ou...

Page 9: ...promise the extraction of the blast tube For boilers with a water cooled frontpiece a heat resistant cover is not necessary 11 12 C unless expressly requested from the boiler man ufacturer FIXING THE...

Page 10: ...needs a particular setup it is possible to modify the central air delivery using the ring nut 4 A up to the notch indicated in diagram C In order to carry out this operation unscrew the screws 5 A and...

Page 11: ...detection device supplied as an accessory or incorporated based on the gas train code In compliance with the EN 676 standard the leak detection control is compul sory for burners with maximum outputs...

Page 12: ...tion When the burner is at max output the gas butterfly valve must be fully open 90 Cam I I 0 Limits rotation toward the minimum position When the burner is shut down the air damper and gas butterfly...

Page 13: ...elapsed Perform 10 ignitions with consecutive lock outs Read on the meter the quantity of gas burned This quantity must be equal to or lower than the quantity given by the formula for ts 3s Vg volume...

Page 14: ...y low slightly close adjustment valve VR If delivery needs to be increased increase outlet gas pressure Adjustment of air delivery Progressively adjust the end profile of cam 4 A by turning the cam ad...

Page 15: ...pression in the combustion chamber during the pre purging phase does not allow the air pressure switch to commute commutation can be obtained by applying a second tube between the air pres sure switch...

Page 16: ...hat controls the pressure or the temperature in the boiler point C The electrical control box still continues to check the presence of the flame and the correct position of the air and gas pressure sw...

Page 17: ...re should be exercised during maintenance Gas leaks Make sure there are no gas leaks on the pipe work between the gas meter and the burner Gas filter Substitute the gas filter when dirty see train ins...

Page 18: ...ong head models unscrew the exten sions and reposition them in the appropriate space tighten the screws to the guides 2 C p 7 Reposition the hood 2 and fix with the screw 1 SWITCHBOARD MAINTENANCE If...

Page 19: ...l box serial number etc To display the diagnostic proceed as follows Keep the button pressed for more than 3 seconds from when the red LED burner lockout switches on The end of the operation will be s...

Page 20: ...nt ionisation less than 5 A Check probe position 28 Earth probe Withdraw or replace cable 29 Burner poorly grounded Check grounding 30 Phase and neutral connections inverted Invert them 31 Defective f...

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