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7

INSTALLATION

THE BURNER MUST BE INSTALLED
IN CONFORMITY WITH LEGISLATION
AND LOCAL STANDARDS.

WORKING POSITION (A)

The burner is designed to work only in
the positions 

1

2

3 and 4

.

 Installation 

1

 is preferable, as it is the only

one that allows the maintenance operations
as described in this manual. Installations 

2

3

and 4

 allow the working, but make the opera-

tions of maintenance and checking of the
combustion head more difficult page 15.

Any other position could compromise
the correct working of the appliance. 
Installation 

5

 is forbidden, for safety

reasons.

BOILER PLATE (B) 

Pierce the closing plate of the combustion
chamber, as in (B). The position of the threaded
holes can be marked using the thermal screen
supplied with the burner.

BLAST TUBE LENGTH (C) 

The length of the blast tube must be selected
according to the indications provided by the
manufacturer of the boiler, and in any case it
must be greater than the thickness of the boiler
door complete with its fettling.
The range of lengths available, L (mm), is as fol-
lows:

Blast tube 10      RS 25/M BLU     RS 35/M BLU
• short

230

230

• long

365

365

For boilers with front flue passes 13) or flame
inversion chambers, protective fettling in refrac-
tory material 11), must be inserted between the
boiler fettling 12) and the blast tube 10).
This protective fettling must not compromise the
extraction of the blast tube.
For boilers with a water-cooled frontpiece, a
heat-resistant cover is not necessary 11)-12)(C),
unless expressly requested from the boiler man-
ufacturer.

FIXING THE BURNER TO THE BOILER (C) 

Before fixing the burner to the boiler, check
(from the opening of the blast tube) that the
probe and the electrode are correctly posi-
tioned, as in (D).
Separate the combustion head from the rest of
the burner, fig. (C):
- disengage the articulated coupling 4) from the

graduated sector 5);

- remove the screws 2) from the two slide

bars 3);

- remove screw 1) and pull the burner back on

slide bars 3) by about 100 mm;

- disconnect the probe and electrode leads,

then unthread the burner completely from the
guides.

Fix the unit 9)(C) to the boiler plate, inserting the
supplied insulating gasket 6)(C). Use the 4
screws, also supplied with the unit, after first
protecting the thread with an anti-locking prod-
uct. The seal between burner and boiler must be
airtight.
If, in the previous check, the position of the
probe or electrode was not correct, remove the
screw 1)(E), extract the inner part 2)(E) of the
head, and adjust them. Do not rotate the probe:
leave it as in (D). If it is located too close to the
ignition electrode, the control box amplifier may
be damaged.

ATTENTION

Proceed with the assembly of the
inner part 2)(E) of the combustion
head, tightening the screw 1)(E) with
a tightening torque of 

4 ÷ 6 Nm

.

mm

A

B

C

RS 25/M BLU
RS 35/M BLU

160
160

224
224

M8
M8

(B)

(C)

D455

D3834

2

3

4

5

1

D3928

(A)

(D)

D10833

D3835

(E)

PROBE

ELECTRODE

Summary of Contents for RS 25/M BLU

Page 1: ...de aire soplado Queimadores a g s com ar insuflado Progressive two stage or modulating operation Funcionamiento a dos llamas progresivas o modulante Funcionamento a duas chamas progressivas ou modula...

Page 2: ...h the burner is an integral and essential part of the product and must not be sep arated from it it must therefore be kept carefully for any necessary consultation and must accompany the burner even i...

Page 3: ...rs com Distributed by RIELLO NV Ninovesteenweg 198 9320 Erembodegem Tel 053 769 030 Fax 053 789 440 e mail info riello be URL www riello be It is hereby certified that the apparatuses specified below...

Page 4: ...0 78 max delivery Sm3 h 39 45 51 59 51 59 pressure at max delivery 2 mbar 15 6 21 8 14 1 24 7 14 1 24 7 OPERATION On Off 1 stop min each 24 hours Progressive two stage or modulating by kit see ACCESSO...

Page 5: ...25 M BLU RS 35 M BLU Output kW 80 125 370 kW 120 200 470 kW Blast tube length mm 230 365 230 365 Code 3010423 3010424 OUTPUT POWER REGULATOR KIT RWF50 SIGNAL CONVERTER KIT 4 20 mA 0 10V Two component...

Page 6: ...Guide extensions long head version 26 4 pole socket cover see electrical panel appendix Two types of burner failure may occur CONTROL BOX LOCKOUT if the control box 21 A pushbutton lights up it indica...

Page 7: ...indicates the diameter and length of the test combustion chamber Example Output 350 Mcal h diameter 50 cm length 1 5 m COMMERCIAL BOILERS The burner boiler combination does not pose any problems if th...

Page 8: ...onds to 9 3 mbar pressure column 1 This value serves as a rough guide the effective output must be measured at the gas meter To calculate the required gas pressure at test point 1 B set the maximum ou...

Page 9: ...promise the extraction of the blast tube For boilers with a water cooled frontpiece a heat resistant cover is not necessary 11 12 C unless expressly requested from the boiler man ufacturer FIXING THE...

Page 10: ...needs a particular setup it is possible to modify the central air delivery using the ring nut 4 A up to the notch indicated in diagram C In order to carry out this operation unscrew the screws 5 A and...

Page 11: ...detection device supplied as an accessory or incorporated based on the gas train code In compliance with the EN 676 standard the leak detection control is compul sory for burners with maximum outputs...

Page 12: ...tion When the burner is at max output the gas butterfly valve must be fully open 90 Cam I I 0 Limits rotation toward the minimum position When the burner is shut down the air damper and gas butterfly...

Page 13: ...elapsed Perform 10 ignitions with consecutive lock outs Read on the meter the quantity of gas burned This quantity must be equal to or lower than the quantity given by the formula for ts 3s Vg volume...

Page 14: ...y low slightly close adjustment valve VR If delivery needs to be increased increase outlet gas pressure Adjustment of air delivery Progressively adjust the end profile of cam 4 A by turning the cam ad...

Page 15: ...pression in the combustion chamber during the pre purging phase does not allow the air pressure switch to commute commutation can be obtained by applying a second tube between the air pres sure switch...

Page 16: ...hat controls the pressure or the temperature in the boiler point C The electrical control box still continues to check the presence of the flame and the correct position of the air and gas pressure sw...

Page 17: ...re should be exercised during maintenance Gas leaks Make sure there are no gas leaks on the pipe work between the gas meter and the burner Gas filter Substitute the gas filter when dirty see train ins...

Page 18: ...ong head models unscrew the exten sions and reposition them in the appropriate space tighten the screws to the guides 2 C p 7 Reposition the hood 2 and fix with the screw 1 SWITCHBOARD MAINTENANCE If...

Page 19: ...l box serial number etc To display the diagnostic proceed as follows Keep the button pressed for more than 3 seconds from when the red LED burner lockout switches on The end of the operation will be s...

Page 20: ...nt ionisation less than 5 A Check probe position 28 Earth probe Withdraw or replace cable 29 Burner poorly grounded Check grounding 30 Phase and neutral connections inverted Invert them 31 Defective f...

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