Riello RS 34/1 MZ, Installation, Use And Maintenance Manual

Page 1: ...Installation use and maintenance instructions 20033803 2 08 2011 Forced draught gas burners CODE MODEL TYPE 20033785 RS 34 1 MZ 886 T 20033725 RS 44 1 MZ 873 T GB CN One stage operation...

Page 2: ...turer cannot accept responsibility for any damage to persons animals or property due to errors in installation or in the burner adjustment or due to improper or unreasonable use or non observance of t...

Page 3: ...essential part of the product and must not be separated from it it must therefore be kept carefully for any nec essary consultation and must accompany the burner even if it is transferred to another o...

Page 4: ...aximum delivery 2 mbar 13 1 18 4 16 7 23 2 OPERATION On Off 1 stop min each 24 hours One stage all nothing STANDARD APPLICATIONS Boilers water steam diathermic oil AMBIENT TEMPERATURE C 0 40 COMBUSTIO...

Page 5: ...o burn LPG GAS TRAIN ACCORDING TO EN 676 with valves pressure governor and filter see page 10 NOTE The installer is responsible for the addition of any safety device not foreseen in this manual BURNER...

Page 6: ...burner is in lock out To reset hold the pushbutton down for between 1 and 3 seconds PACKAGING WEIGHT B approximate measurements The burner are shipped in cardboard boxes with the maximum dimensions sh...

Page 7: ...indicates the diameter and length of the test combustion chamber Example Output 350 Mcal h diameter 50 cm length 1 5 m COMMERCIAL BOILERS The burner boiler combination does not pose any problems if t...

Page 8: ...1 MZ Required burner output 250 kW Natural gas G 20 PCI 9 45 kWh Sm3 Pressure of the gas at an output of 250 kW from the table RS 34 1 MZ column 1 6 9 mbar Pressure in combustion chamber 2 mbar 6 9 2...

Page 9: ...412 S2 Rp 1 1 4 MB ZR 415 S2 Rp 1 1 2 MB ZR 420 S2 Rp 2 100 0 2 2 9 2 1 150 1 6 5 6 2 8 200 3 0 9 0 4 5 3 2 250 4 9 13 2 6 5 3 3 300 6 9 18 0 8 7 4 3 3 2 350 8 9 22 9 11 2 5 4 3 4 400 10 8 28 1 14 0 6...

Page 10: ...protective fettling must not compromise the extraction of the blast tube For boilers with a water cooled frontpiece a heat resistant cover is not necessary 7 8 C unless expressly requested from the bo...

Page 11: ...se the application needs a particular setup it is possible to modify the central air delivery using the ring nut 4 A up to the notch indicated in diagram C In order to carry out this operation unscrew...

Page 12: ...ted in tables C L1 The responsibility of the installer KEY TO LAY OUT FOR TABELS C C T Checking device for gas valves seal Gas train without gas valve leak detection control device device that can be...

Page 13: ...he factory setting Before starting up the burner it is good practice to adjust the gas train so that firing takes place in conditions of maximum safety i e with gas delivery at the minimum BURNER STAR...

Page 14: ...and then go into lockout after the safety time has elapsed Perform 10 firings with consecutive lockouts Read on the meter the quantity of gas burned This quantity must be equal to or lower than the qu...

Page 15: ...ssure switch shown by the white mark on a blue background between the two arrows Now check the correct start up of the burner If the burner locks out again turn the knob anti clockwise a little bit mo...

Page 16: ...rol value box starting cycle ends STEADY STATE OPERATION A At the end of the starting cycle the control box continues to check that the flame is present and that the air pressure switch is in the corr...

Page 17: ...the exhaust gases Significant dif ferences with respect to the previous measure ments indicate the points where more care should be exercised during maintenance Gas leaks Make sure there are no gas le...

Page 18: ...m indicated in the table on page 17 SOFTWARE DIAGNOSTICS Gives an analysis of the life of the burner through optical connections with a PC showing the working hours number and types of lockout control...

Page 19: ...ce of the flame 24 The operation solenoid lets little gas through Increase 25 Ionisation probe incorrectly adjusted Adjust see fig D page 8 26 Insufficient ionisation less than 5 A Check probe positio...

Page 20: ...roximately 3 seconds The number of pulses will measure the probe DETECTION TIME since the opening of gas valves according to the following table KIT INTERFACE ADAPTER RMG TO PC Code 3002719 SIGNAL FLA...

Page 21: ...essure switch or device for checking the valve seal 3 4 pole socket for thermostat pressure switch TR 5 2 pole socket for accessories 6 6A Fittings for pipe unions Pierce if it is necessary to use the...

Page 22: ...LED LED 3...

Page 23: ...1 2 2 3 4 4 4 4 5 5 5 6 8 8 8 8 9 10 10 11 11 11 12 1 12 2 13 3 13 13 14 15 15 16 16 17 18 19 20 1 A A 1 A 3 3 A Technical Assistance Centre Assistance Centre Maintenance Contract CN...

Page 24: ...35 40 49 57 2 mbar 13 1 18 4 16 7 23 2 24 C 0 40 C 60 V Hz 230 10 50 60 rpm W V A 2800 3400 300 220 240 2 4 2820 3400 420 220 240 3 A 15 17 A 3 2 3 5 F V 12 5 400 12 5 450 V1 V2 I1 I2 230 V 1 x 15kV 1...

Page 25: ...MZ LPG EN 676 RS 34 1 MZ RS 44 1 MZ 3010386 RS 34 1 MZ RS 44 1 MZ 3010428 3010429 RS 34 1 MZ RS 44 1 MZ kW 80 390 kW 120 530 kW mm 216 351 216 351 3010423 3010424 3010418 3010419 3010452 3010448 3010...

Page 26: ...C C H 1 1 4 M 8 x 25 4 M 8 x 25 1 3 1 1 A mm A B C kg RS 34 1 MZ 1000 500 485 RS 44 1 MZ 1000 500 485 B mm A D E F 1 H I L O N V M RS 34 1 MZ 442 422 508 216 351 140 305 138 780 84 177 1 1 2 RS 44 1...

Page 27: ...5 A 20 C 1013 mbar 0m 9 B EN 676 B 350 Mcal h 50 cm 1 5 m CE B CE B mbar mbar A D8589 B D497 Mcal h kW m...

Page 28: ...5 9 9 4 8 3 2 350 11 3 76 7 47 8 22 9 11 2 5 4 3 4 375 12 4 86 7 53 7 25 4 12 7 5 9 3 8 390 13 1 57 4 27 0 13 5 6 3 4 0 kW 1 2 MB 407 S5 Rp 3 4 MB 410 S5 Rp 1 1 4 MB 412 S2 Rp 1 1 4 MB 415 S2 Rp 1 1 2...

Page 29: ...1 1 4 MB ZR 415 S2 Rp 1 1 2 MB ZR 420 S2 Rp 2 100 0 2 2 9 2 1 150 1 6 5 6 2 8 200 3 0 9 0 4 5 3 2 250 4 9 13 2 6 5 3 3 300 6 9 18 0 8 7 4 3 3 2 350 8 9 22 9 11 2 5 4 3 4 400 10 8 28 1 14 0 6 5 4 1 450...

Page 30: ...B B C L mm 9 RS 34 1 MZ RS 44 1 MZ 216 216 351 351 6 7 9 8 7 8 C C D C 3 2 1 3 100 mm 4 C 5 C 4 1 E 2 E D 2 E 1 E 4 6 Nm mm A B C RS 34 1 MZ RS 44 1 MZ 160 160 224 224 M8 M8 B C D455 D E D3844 D3835...

Page 31: ...9 A A B 1 A 2 A 3 A RS 44 1 MZ 300kW B 300 kW 4 0 mbar B A C C 4 A 5 A 4 A 5 A 4 D 3 D 5 D 100mm 8 C D 3 2 1 A B N D7565 D8458 D D7566 C D8577 N...

Page 32: ...000824 3970554 3970230 MB DLE 410 S20 1 3010123 3000824 3970258 MB DLE 410 S52 1 1 4 3010123 3000824 3970144 3970231 MB DLE 412 S20 1 1 4 3010123 3970180 3970232 MB DLE 415 S20 1 1 2 3010123 3970181 3...

Page 33: ...11 10 A B C 7 8 VR VS 4 18 A 3 C A C B D3855 D3854 D3841...

Page 34: ...20 kW 120 kW 120 kW 120 kW ts ts 3 1 3 450 kW ts 3 150 kW 24 A 4 10 ts 3 Vg Sm3 Qa Sm3 h n 10 ts G 20 9 45 kWh Sm3 150 kW 15 87 Sm3 h 10 1 5 6 C 11 6 7 VR2 2 A 1 A A D593 Vg 3600 Qa x n x ts Vg 3600 1...

Page 35: ...13 2 A A CO 100 ppm A A 3 B 5mbar 1mbar C 5 A 4 23 A 100 A A C 4 4 A B RMG 10 D3843 A D3855 D3951...

Page 36: ...14 A TL 3 0 s 2 s 43 s VS VR VR1 VR1 A VR A B 45 s 53 s VR VR2 C D A TL F G B 3 TL 49 LED 1 A B n 0 D3024 16 D3025 16...

Page 37: ...15 TL TS...

Page 38: ...16 LED 10 3 1 3 1 3 2 3 17 3 1 3 LED 17 170V 1 3 3 LED 1 3 3 3 LED LED LED 10...

Page 39: ...17 2 1 2 3 4 8 D 5 6 7 8 9 10 11 12 13 3 14 15 16 17 18 19 3 20 21 4 22 23 7 24 25 8 D 26 5 A 27 28 29 30 31 10 32 33 34 35 36 37 38 39 40 41 42 43 44 9 45 8 D 46 47...

Page 40: ...18 LED 3 LED 3 RMG PC 3002719 2 1 0 4 2 0 8 6 2 8 LED 3 3 10...

Page 41: ...19 EN 60 335 1 RS 34 44 1 MZ 1 TL 7 2 6 3 TR 4 5 2 6 6A 6A RS 34 44 1 MZ 24 TL 24 D11833...

Page 42: ...nces 4 Electrical panel layout INDEX Electrical wiring is the responsibility of the installation engineer 3 Functional layout 2 Indication of references Sheet no 1 A1 Co ordinates RS 34 1 MZ RS 44 1 M...

Page 43: ...21 RS 34 1 MZ...

Page 44: ...22 RS 44 1 MZ...

Page 45: ...23 RS 34 44 1 MZ...

Page 46: ...gas pressure switch PGMin Low gas pressure switch Q2 Single phase knife switch RS Remote reset button TA Ignition transformer TL Limit thermostat pressure switch TS Safety thermostat pressure switch...

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Page 48: ...I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www rielloburners com Manufacturing site Riello Heating Equipment Shanghai CO LTD No 388 Jinbai Road Jinshan Industrial Zone 201506 Shang...