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PARTS LIST

                                                                 19                          (Continued on Page 21)

PART NO.

SCREW HEX HD M8xP1.25x20L

GEAR (INTERMEDIATE)

RING RETAINING EXT 

GEAR SPINDLE

RING RETAINING EXT 

SPEED CHANGE LEVER

KEY

SPLINED SPINDLE

BEARING RETAINER

WASHER

MOTOR PULLEY

V-BELT

NUT HEX

BALL BEARING

HSS INSERT CUTTERS - Pack of 10

CARBIDE INSERT CUTTERS - PK 10

HELICAL CUTTERHEAD

TORX SCREW M5xP0.8x15.6L

NUT HEX SPECIAL M8xP1.25x13

ROD STEP

NUT HEX M5xP0.8

SCRW HEX HD M5xP0.8x25L

SCREW M5xP0.8x6L

SCREW PAN CR M3xP0.5x20L 

SPECIAL HEX SOC HD CAP SCR M5

NUT M4

POINTER

HOUSING POINTER

BUSHING 

PHILLIPS SCREW M4xP0.7x10L

COVER POINTER

SPRING COIL 8.5x19x0.8

ROD POINTER ELEVATING

SCR PN CR TYTT M5xP0.8x8L

LOCKWASHER EXT

FAST FEED / SLOW FEED LABEL

C-RING

SPROCKET 

SPROCKET 

CHAIN

SPRING COIL LEFT

BLOCK BEARING

OUTFEED ROLLER

SPRING COIL RIGHT

PLATE RETAINER

SCR HEX SOC CAP M5xP0.8x10L

INFEED ROLLER

GEAR PINION 

GEAR BOX COMBINATION

SCR SEMS S/WASH

SPACER

SCR SEMS L/WASH

RAIL GUIDE

PLATE WEAR

EXTENSION TABLE

SCALE THICKNESS

SPACER

GASKET FOAM

SCR HEX SOC HD LOCK

CONNECTING ROD

P25-135H-55

P25-135H-56

P25-135H-57

P25-135H-58

P25-135H-59

P25-135H-60

P25-135H-61

P25-135H-62

P25-135H-63

P25-135H-64

P25-135H-65

P25-135H-66

P25-135H-67

P25-135H-68

25-499

25-499C

P25-135H-70

P25-135H-71

P25-135H-72

P25-135H-73

P25-135H-74

P25-135H-75

P25-135H-76

P25-135H-77

P25-135H-78

P25-135H-79

P25-135H-80

P25-135H-81

P25-135H-82

P25-135H-83

P25-135H-84

P25-135H-85

P25-135H-86

P25-135H-87

P25-135H-88

P25-135H-89

P25-135H-90

P25-135H-91

P25-135H-91A

P25-135H-92

P25-135H-93

P25-135H-94

P25-135H-95

P25-135H-96

P25-135H-97

P25-135H-98

P25-135H-99

P25-135H-101

P25-135H-101A

P25-135H-113

P25-135H-115

P25-135H-116

P25-135H-117

P25-135H-118

P25-135H-119

P25-135H-128

P25-135H-129

P25-135H-130

P25-135H-131

P25-135H-132

PART NO.

DESCRIPTION      

KEY NO.

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

69

70

71

72

73

74

75

76

77

78

79

80

81

82

83

84

85

86

87

88

89

90

91

91A

92

93

94

95

96

97

98

99

101

101A

113

115

116

117

118

119

128

129

130

131

132

P25-135H-1

P25-135H-1A

P25-135H-1B

P25-135H-1C

P25-135H-1D

P25-135H-1E

P25-135H-2

P25-135H-3

P25-135H-4

P25-135H-5

P25-135H-6

P25-135H-7

P25-135H-8

P25-135H-9

P25-135H-10

P25-135H-10A

P25-135H-11

P25-135H-12

P25-135H-13

P25-135H-14

P25-135H-15

P25-135H-16

P25-135H-17

P25-135H-18

P25-135H-19

P25-135H-20

P25-135H-21

P25-135H-22

P25-135H-23

P25-135H-24

P25-135H-25

P25-135H-26

P25-135H-27

P25-135H-28

P25-135H-29

P25-135H-30

P25-135H-31

P25-135H-32

P25-135H-33

P25-135H-34

P25-135H-35

P25-135H-36

P25-135H-38

P25-135H-39S

P25-135H-39

P25-135H-39A

P25-135H-40

P25-135H-41

P25-135H-42

P25-135H-44

P25-135H-45

P25-135H-46

P25-135H-47

P25-135H-48

P25-135H-49

P25-135H-50

P25-135H-51

P25-135H-52

P25-135H-53

P25-135H-54

TOP COVER

ROLLER TUBE

SUPPORT

ROLLER

SPECIAL WASHER

SCREW M4xP0.7x8L

SCR HEX SOC BUT HD M6xP1.0x8L

RETAINER BEARING for top cover2

ELEVATION NUT

RETAINER BEARING for top cover2

UPPER FRAME

LEFT SIDE PANEL

RIGHT SIDE PANEL

KNOB

HANDLE BAR

HANDLE BAR

SCR HEX SOC BUT HD M6xP1.0x10L

SCR PAN CR TAP M3xP1.0x16L

IDLER

IDLER SHAFT

SPINDLE

HEIGHT ADJ SPINDLE

HEX SOC HD SCR M5xP0.8x20L

HAND KNOB ASSEMBLY #18A~18F

BASE

HEX WRENCH

TORX WRENCH

BELT GUARD

SPACER

NYLOCK SCR SOC SET CUP PT M5

INDICATOR DEPTH

PLUNGER

CUTTERHEAD PULLEY

PLATE

SPRING COIL

SPECIAL WASHER

SPRING 

STEEL BALL

SPROCKET 

SCR SEMS L/WASH

BLOCK STEP

BLOCK STEP BASE

SPECIAL WASHER

DUST HOOD ASSY. 

#9+#12+#39~42+#203

DUST HOOD

DEFLECTOR PLATE

HOOD DOOR

DIRECTIONAL HALF RING

VAC ADAPTOR

SPRING FLAT

SCR SEMS S/WASH M5xP0.8x10L

SCR SEMS W/WASH M4xP0.7x10L 

SCREW M5xP0.8x8L

DUST CHUTE PLATE

SET SCR M5xP0.8x8L

SCR PAN CR M5xP0.8x8L

CLAMP CORD

SCR HEX SOC HD LOCK M4

WASHER 

WASHER

DESCRIPTION      

KEY NO.

1

1A

1B

1C

1D

1E

2

3

4

5

6

7

8

9

10

10A

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

38

39S

39

39A

40

41

42

44

45

46

47

48

49

50

51

52

53

54

Summary of Contents for 25-135H

Page 1: ...and date of purchase in your manual for future reference Serial Number _________________________ Date of purchase _________________________ For technical support email techsupport rikontools com For...

Page 2: ...2 sided 26 Number of Cutterhead Insert Rows 6 HSS Inserts Size 2 sided 14 2mm x 14 2mm x 2mm Maximum Depth of Cut 1 8 Maximum Cutting Width 13 Maximum Cutting Depth Height 6 Minimum Length of Stock 7...

Page 3: ...trical receptacle The 3rd prong is used to ground the tool and provide protection against accidental electric shock DO NOT remove the 3rd prong See Grounding Instructions on the following pages 4 AVOI...

Page 4: ...er cord An undersized cord will cause a drop in line voltage resulting in a loss of power and overheating USE ONLY A 3 WIRE EXTENSION CORD THAT HAS A 3 PRONG GROUNDING PLUG AND A 3 POLE RECEPTACLE THA...

Page 5: ...e grounding instructions or if you are not sure the tool is properly grounded when installing or replacing a plug USE ONLY A 3 WIRE EXTENSION CORD THAT HAS THE PROPER TYPE OF A 3 PRONG GROUNDING PLUG...

Page 6: ...me Vary the feeding of the work pieces along the cutterhead center left right so that all of the knives get used and thus remain sharp longer 21 Never reach inside of a running machine and avoid awkwa...

Page 7: ...ms 3 Clean all rust protected surfaces with ordinary house hold type grease or spot remover Do not use gasoline paint thinner mineral spirits etc These may damage painted surfaces 4 Apply a coat of pa...

Page 8: ...of plywood Then the planer can be positioned on your workbench or other solid surface and the plywood can be clamped in place to secure the planer for use After use the plywood can be unclamped and t...

Page 9: ...DUST PORT 1 From the back of the machine place the Dust Hood over the Cutterhead Assembly 2 Locate the two Dust Hood Knobs A Fig 2 3 Align the Dust Hood over the holes on the top of the Cutterhead As...

Page 10: ...h side Adjust the two stop screws until the extension table is level with the planer table 3 Press down on the table extension to ensure that the table extension is properly seated 4 Tighten the lock...

Page 11: ...cale shows the depth of the finished workpiece Inaccurate cuts can be prevented by routinely checking the alignment of the thickness scale 1 Table extensions must be level with planer table 2 Plane a...

Page 12: ...the cutterhead Planing only in the center or through one side of the planer will quickly dull the knives in that area ALWAYS keep the cutter inserts sharp for best cutting results PLANER OPERATION NO...

Page 13: ...nished workpiece cut off the end of the stock where snipe is noticeable WARPED WOOD Little or no warpage is the ideal condition for planing a workpiece Simply turn the workpiece over and plane it to t...

Page 14: ...wrench into the side of the planer B FIG 10 Engage the end of the cutterhead with the wrench and rotate to the next row 6 While the insert is removed clean any resin buildup or trapped dust from the i...

Page 15: ...Once the brush has been removed inspect the carbon the spring and the wire 4 If the carbon of either brush is worn down to 1 4 or less both brushes should be replaced Also if the spring or wire are bu...

Page 16: ...maintaining the machine DO NOT attempt to repair or maintain the electrical components of the motor Contact a qualified service technician for this type of maintenance 5 Clean the planer bed columns o...

Page 17: ...ts 1 Unplug planer from the power source and clean the planer parts Planed lumber thickness does not match the thick ness scale indicator 1 Indicator scale is not set correctly 1 Adjust thickness scal...

Page 18: ...18 PARTS DIAGRAM NOTE Please reference the Manufacturer s Part Number when calling for Replacement Parts For Parts under Warranty the Serial Number of your machine is required...

Page 19: ...5 66 67 68 69 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 91A 92 93 94 95 96 97 98 99 101 101A 113 115 116 117 118 119 128 129 130 131 132 P25 135H 1 P25 135H 1A P25 135H 1B P...

Page 20: ...PARTS DIAGRAM 20 NOTE Please reference the Part Number when calling for Replacement Parts For Parts under Warranty the Serial Number of your machine is required MOTOR ASSEMBLY...

Page 21: ...SING MOTOR HOLDER BRUSH BRUSH CAP BRUSH SWITCH HOUSING BEZEL SWITCH SWITCH KEY SWITCH CORD W PLUG OVERLOAD SWITCH LEAD WIRE P25 135H 133 P25 135H 134 P25 135H 136 P25 135H 137 P25 135H 140 P25 135H 14...

Page 22: ...LANER ACCESSORIES For addtional accessories for use with the 25 135H thickness planer contact your local RIKON distributor or visit the RIKON website at www rikontools com There you will find Dust Col...

Page 23: ...ses The warranty term for these claims will be limited to a two year period This limited warranty does not apply to accessory items such as blades drill bits sanding discs grinding wheels belts guide...

Page 24: ...www rikontools com 25 135HM1 25 135H For more information 16 Progress Road Billerica MA 01821 877 884 5167 978 528 5380 techsupport rikontools com Link to RIKON Website...

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