Rikon Power Tools 25-210, Operator'S Manual

Page 1: ...Knife models Operator s Manual Record the serial number and date of purchase in your manual for future reference Serial Number _________________________ Date of purchase _________________________ For...

Page 2: ...e LxWxH 12 3 16 x 1 x 1 8 Maximum Depth of Cut Planing Jointing 1 8 3 18 mm Maximum Cutting Width Planing Jointing 12 304 8 mm Maximum Cutting Depth Planing Height 7 7 8 200 mm Planer Table Size 21 1...

Page 3: ...ctrical receptacle The 3rd prong is used to ground the tool and provide protection against accidental electric shock DO NOT remove the 3rd prong See Grounding Instructions on the following pages 4 AVO...

Page 4: ...r cord An undersized cord will cause a drop in line voltage resulting in a loss of power and overheating USE ONLY A 3 WIRE EXTENSION CORD THAT HAS A 3 PRONG GROUNDING PLUG AND A 3 POLE RECEPTACLE THAT...

Page 5: ...Canada is not acceptable DO NOT MODIFY ANY PLUG If it will not fit the elec trical receptacle have the proper electrical receptacle installed by a qualified electrician IMPROPER ELECTRICAL CONNECTION...

Page 6: ...he knives get used and thus remain sharp longer 21 Never reach inside of a running machine and avoid awkward operations and hand positions where a sudden slip could cause fingers or a hand to move int...

Page 7: ...able Lock Handle D Cutterhead Guard Assembly E Jointer Fence F Infeed Table G Planer Table H Roller Table I Motor Mounting Fasteners J Planer Table Height Adjustment Wheel K Dust Port Jointing Positio...

Page 8: ...ipping purposes FIG 2 ASSEMBLY THE MACHINE MUST NOT BE PLUGGED IN AND THE POWER SWITCH MUST BE IN THE OFF POSITION UNTIL ASSEMBLY IS COMPLETE FIG 1 MOVING INSTALLING THE PLANER When moving the planer...

Page 9: ...e inserts sharp edges 1 Insert the 16 7 8 long x 4 wide Cutterhead Guard 371 through the guard assembly Sleeve 373 The guard will slide back and forth to cover the cutterhead and can be secured in pos...

Page 10: ...xactly 90 tighten the bolt s hex Nuts 253 to secure the fence in position In the future when the angle is changed the fence will always set itself at 90 when it tilts up and engages the two set Hex Bo...

Page 11: ...is properly aligned in height with the planer s table 2 If the extension table is properly aligned make sure that the bolts that secure the extension table to the planer s table are tightened If the e...

Page 12: ...ges FIG 14 15 16 5 Tighten the insert s set screw to lock the insert back in position DO NOT overtighten the screw or damage to the insert may result Torque to 50 55 in lbs 6 Plug in the power cable w...

Page 13: ...ise turn will retract them from the base casting The pair of 2 set screws to the far left will raise the left end of the table FIG 19 A B The pair of 2 set screws to the far right will raise the forwa...

Page 14: ...le A D The table can also be tilted down or up towards a specific corner should the situation arise Three of the set screws would be adjusted for this Example To tilt the far left corner of the table...

Page 15: ...e same measure ment If the distance is not the same then the planer table has to be adjusted to make up this difference NOTE Since the cutterhead is of a helical design care must be taken to make the...

Page 16: ...ointer table up the Front Guard 53 A and Rear Guard 91 B must be removed to access the bolts that will adjust the feed rollers pressure FIG 27 NOTE The Front Guard with the 2 screws 52 removed can be...

Page 17: ...r out with its center Bolt and Nut 20 31 NOTE While the rear guard and belt cover plate are open remove any chips and dust that may have accumulated with a dust collector or brush 8 When all belts hav...

Page 18: ...n the center then move out to the outside screws THE MACHINE MUST NOT BE PLUGGED IN AND THE POWER SWITCH MUST BE IN THE OFF POSITION UNTIL ALL ADJUSTMENTS ARE COMPLETE Wear gloves when changing the kn...

Page 19: ...ame procedure steps 4 8 on the two remaining planer knives in the cutterhead 10 Once all three knives are replaced they must be all set at the same height See page 18 for instructions on Setting The P...

Page 20: ...e of the infeed table with feet apart for stability through the whole cutting process FIG 41 NOTE When cutting narrow board edges or workpieces more than 3 thick set the cutterhead guard so that it is...

Page 21: ...ea clean of debris To use the planer The board surface that has been already jointed flat rests down onto the planer s table The board will be cut on its upper surface by the cutterhead as it passes t...

Page 22: ...pull the lumber as it exits the machine Let the out feed roll er move the workpiece out of the planer at its own rate but support the lumber as it extends past the extension rollers if needed Planer O...

Page 23: ...e power switch OFF and disconnect the plug from the outlet prior to adjusting or maintaining the machine DO NOT attempt to repair or maintain the electrical components of the motor Contact a qualified...

Page 24: ...the cutterhead knives is too great 3 Planer drive rollers are operating 1 Slow the feed rate down 1 Slow down feeding the wood over the cutterhead 2 Apply less downward pressure 3 Release belt lever f...

Page 25: ...ted when fed into or exiting the planer 3 Short boards not butted 1 Adjust feed roller height for applying pressure onto lumber to keep flat on table 2 Support long boards with roller stands 3 Run boa...

Page 26: ...PARTS DIAGRAM 26 NOTE Please reference the Key Number when calling for Replacement Parts For Parts under Warranty the Serial Number of your machine is required CABINET ASSEMBLY...

Page 27: ...L48091100A M8X12GB70Z WSH8GB93Z WSH8GB96Z PART NO DESCRIPTION KEY NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47...

Page 28: ...PARTS DIAGRAM CUTTERHEAD ASSEMBLY 28 HELICAL ASSEMBLY...

Page 29: ...3 C20 912 JL45021001 BRG6205 DDUC3 JL45031000 076U WSH10GB96Z M8X6GB77B JL45050001 PLN6X16GB1096 25 594 25 599 JL45021001A PART NO DESCRIPTION KEY NO 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67...

Page 30: ...PARTS DIAGRAM 30 PLANER TABLE ASSEMBLY NOTE Please reference the Key Number when calling for Replacement Parts For Parts under Warranty the Serial Number of your machine is required...

Page 31: ...60 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 Hexagon socket cap screw Nut Thread tube Thread rod Bracket S...

Page 32: ...ference the Key Number when calling for Replacement Parts For Parts under Warranty the Serial Number of your machine is required THE MACHINE MUST NOT BE PLUGGED IN AND THE POWER SWITCH MUST BE IN THE...

Page 33: ...6 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 JL45030017 JL45030013 JL45030012A JL45030008 JL45030035A 001S M12GB6172Z WSH12GB97D1Z...

Page 34: ...PARTS DIAGRAM NOTE Please reference the Key Number when calling for Replacement Parts For Parts under Warranty the Serial Number of your machine is required OUTFEED TABLE ASSEMBLY 34...

Page 35: ...107 108 109 110 111 112 114 115 119 120 121 123 124 126 127 128 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 JL45030017 JL45030008 M12GB6172Z WSH12GB97D1Z M8X10GB77B JL45030029 M6X20GB7...

Page 36: ...36 PARTS DIAGRAM FENCE ASSEMBLY NOTE Please reference the Key Number when calling for Replacement Parts For Parts under Warranty the Serial Number of your machine is required...

Page 37: ...4 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 Nut Support base Hex screw Hex screw Flat washer Disc spring washer Big wa...

Page 38: ...JL46090005 WSH10GB97D1Z JL46090009 JL46090021 M8GB6170Z JL46090300 JL45070001 JL45070002 JL46090016 KEY NO PART NO DESCRIPTION KEY NO Base plate Handle Nylon bolt Hex lock nut Sliding sleeve support H...

Page 39: ...7050007 WSH10GB97D1Z JL45051004 JL45051300 KEY NO PART NO DESCRIPTION KEY NO Handle sleeve Big gearwheel Belt wheel spindle Minor sprocket bush Washer Circlip ring Set screw Small gearwheel Bush Feed...

Page 40: ...www rikontools com 25 210 HM1 For more information 16 Progress Road Billerica MA 01821 877 884 5167 978 528 5380 techsupport rikontools com 25 210H 25 210...