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SAFETY SYMBOLS

IMPORTANT!

 Safety is the single most important consideration in the operation of this equipment. 

The following 

instructions must be followed at all times. 

Failure to follow all instructions listed below may result in electric shock,

fire, and/or serious personal injury.  

There are certain applications for which this tool was designed. We strongly recommend that this tool not be modified

and/or used for any other application other than that for which it was designed. If you have any questions about its

application, do not use the tool until you have contacted us and we have advised you.

SAFETY INSTRUCTIONS

                                                  

GENERAL SAFETY 

KNOW YOUR POWER TOOL. 

Read the owner’s manual 

carefully. Learn the tool’s applications, work capabilities, 

and its specific potential hazards.

BEFORE USING YOUR MACHINE

To avoid serious injury and damage to the tool, read and 

follow all of the Safety and Operating Instructions before 

operating the machine.

1.  Some dust created by using power tools contains chem-

icals known to the State of California to cause cancer, birth 

defects, or other reproductive harm.

Some examples of these chemicals are:

•  Lead from lead-based paints.

•  Crystalline silica from bricks, cement, and other 

•  masonry products.

•  Arsenic and chromium from 

         chemically treated lumber.

Your risk from these exposures varies, depending on how 

often you do this type of work. To reduce your exposure to 

these chemicals: work in a well ventilated area and work 

with approved safety equipment, such as those dust masks 

that are specially designed to filter out microscopic 

particles.

2.  

READ 

the entire Owner’s Manual. 

LEARN

 how to use 

the tool for its intended applications.

3.  

GROUND ALL TOOLS.

 If the tool is supplied with a 3 

prong plug, it must be plugged into a 3-contact electrical 

receptacle. The 3rd prong is used to ground the tool and 

provide protection against accidental electric shock. 

DO 

NOT 

remove the 3rd prong. See Grounding Instructions 

on the following pages.

4.  

AVOID A DANGEROUS WORKING ENVIRONMENT. 

DO NOT

 use electrical tools in a damp environment or 

expose them to rain.

5.  

DO NOT

 use electrical tools in the presence of 

flammable liquids or gases.

6.  

ALWAYS

 keep the work area clean, well lit, and 

organized. 

DO NOT

 work in an environment with floor 

surfaces that are slippery from debris, grease, and wax.

7.  

KEEP VISITORS AND CHILDREN AWAY.

 

DO NOT 

permit people to be in the immediate work area, 

especially when the electrical tool is operating.

8.  

DO NOT FORCE THE TOOL

 to perform an operation 

for which it was not designed. It will do a safer and 

higher quality job by only performing operations for 

which the tool was intended.

9.  

WEAR PROPER CLOTHING. DO NOT

 wear loose 

clothing, gloves, neckties, or jewelry. These items can 

get caught in the machine during operations and pull the 

operator into the moving parts. The user must wear a 

protective cover on their hair, if the hair is long, to 

prevent it from contacting any moving parts.

10.  

CHILDPROOF THE WORKSHOP AREA

 by 

removing switch keys, unplugging tools from the 

electrical receptacles, and using padlocks.

11.  

ALWAYS UNPLUG THE TOOL FROM THE 

ELECTRICAL RECEPTACLE

 when making adjust-

ments, changing parts or performing any maintenance.

  

SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, or CAUTION. This symbol may be used 

                          in conjunction with other symbols or pictographs.

 

 

       Indicates an imminently hazardous situation, which, if not avoided, could result in death or 

 

 

       serious injury.

 

 

       Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious  

 

 

       injury.

 

 

       Indicates a potentially hazardous situation, which, if not avoided, could result in minor or 

 

 

       moderate injury.

             NOTICE:

 

Shown without Safety Alert Symbol indicates a situation that may result in property damage.

Summary of Contents for 25-210

Page 1: ...Knife models Operator s Manual Record the serial number and date of purchase in your manual for future reference Serial Number _________________________ Date of purchase _________________________ For...

Page 2: ...e LxWxH 12 3 16 x 1 x 1 8 Maximum Depth of Cut Planing Jointing 1 8 3 18 mm Maximum Cutting Width Planing Jointing 12 304 8 mm Maximum Cutting Depth Planing Height 7 7 8 200 mm Planer Table Size 21 1...

Page 3: ...ctrical receptacle The 3rd prong is used to ground the tool and provide protection against accidental electric shock DO NOT remove the 3rd prong See Grounding Instructions on the following pages 4 AVO...

Page 4: ...r cord An undersized cord will cause a drop in line voltage resulting in a loss of power and overheating USE ONLY A 3 WIRE EXTENSION CORD THAT HAS A 3 PRONG GROUNDING PLUG AND A 3 POLE RECEPTACLE THAT...

Page 5: ...Canada is not acceptable DO NOT MODIFY ANY PLUG If it will not fit the elec trical receptacle have the proper electrical receptacle installed by a qualified electrician IMPROPER ELECTRICAL CONNECTION...

Page 6: ...he knives get used and thus remain sharp longer 21 Never reach inside of a running machine and avoid awkward operations and hand positions where a sudden slip could cause fingers or a hand to move int...

Page 7: ...able Lock Handle D Cutterhead Guard Assembly E Jointer Fence F Infeed Table G Planer Table H Roller Table I Motor Mounting Fasteners J Planer Table Height Adjustment Wheel K Dust Port Jointing Positio...

Page 8: ...ipping purposes FIG 2 ASSEMBLY THE MACHINE MUST NOT BE PLUGGED IN AND THE POWER SWITCH MUST BE IN THE OFF POSITION UNTIL ASSEMBLY IS COMPLETE FIG 1 MOVING INSTALLING THE PLANER When moving the planer...

Page 9: ...e inserts sharp edges 1 Insert the 16 7 8 long x 4 wide Cutterhead Guard 371 through the guard assembly Sleeve 373 The guard will slide back and forth to cover the cutterhead and can be secured in pos...

Page 10: ...xactly 90 tighten the bolt s hex Nuts 253 to secure the fence in position In the future when the angle is changed the fence will always set itself at 90 when it tilts up and engages the two set Hex Bo...

Page 11: ...is properly aligned in height with the planer s table 2 If the extension table is properly aligned make sure that the bolts that secure the extension table to the planer s table are tightened If the e...

Page 12: ...ges FIG 14 15 16 5 Tighten the insert s set screw to lock the insert back in position DO NOT overtighten the screw or damage to the insert may result Torque to 50 55 in lbs 6 Plug in the power cable w...

Page 13: ...ise turn will retract them from the base casting The pair of 2 set screws to the far left will raise the left end of the table FIG 19 A B The pair of 2 set screws to the far right will raise the forwa...

Page 14: ...le A D The table can also be tilted down or up towards a specific corner should the situation arise Three of the set screws would be adjusted for this Example To tilt the far left corner of the table...

Page 15: ...e same measure ment If the distance is not the same then the planer table has to be adjusted to make up this difference NOTE Since the cutterhead is of a helical design care must be taken to make the...

Page 16: ...ointer table up the Front Guard 53 A and Rear Guard 91 B must be removed to access the bolts that will adjust the feed rollers pressure FIG 27 NOTE The Front Guard with the 2 screws 52 removed can be...

Page 17: ...r out with its center Bolt and Nut 20 31 NOTE While the rear guard and belt cover plate are open remove any chips and dust that may have accumulated with a dust collector or brush 8 When all belts hav...

Page 18: ...n the center then move out to the outside screws THE MACHINE MUST NOT BE PLUGGED IN AND THE POWER SWITCH MUST BE IN THE OFF POSITION UNTIL ALL ADJUSTMENTS ARE COMPLETE Wear gloves when changing the kn...

Page 19: ...ame procedure steps 4 8 on the two remaining planer knives in the cutterhead 10 Once all three knives are replaced they must be all set at the same height See page 18 for instructions on Setting The P...

Page 20: ...e of the infeed table with feet apart for stability through the whole cutting process FIG 41 NOTE When cutting narrow board edges or workpieces more than 3 thick set the cutterhead guard so that it is...

Page 21: ...ea clean of debris To use the planer The board surface that has been already jointed flat rests down onto the planer s table The board will be cut on its upper surface by the cutterhead as it passes t...

Page 22: ...pull the lumber as it exits the machine Let the out feed roll er move the workpiece out of the planer at its own rate but support the lumber as it extends past the extension rollers if needed Planer O...

Page 23: ...e power switch OFF and disconnect the plug from the outlet prior to adjusting or maintaining the machine DO NOT attempt to repair or maintain the electrical components of the motor Contact a qualified...

Page 24: ...the cutterhead knives is too great 3 Planer drive rollers are operating 1 Slow the feed rate down 1 Slow down feeding the wood over the cutterhead 2 Apply less downward pressure 3 Release belt lever f...

Page 25: ...ted when fed into or exiting the planer 3 Short boards not butted 1 Adjust feed roller height for applying pressure onto lumber to keep flat on table 2 Support long boards with roller stands 3 Run boa...

Page 26: ...PARTS DIAGRAM 26 NOTE Please reference the Key Number when calling for Replacement Parts For Parts under Warranty the Serial Number of your machine is required CABINET ASSEMBLY...

Page 27: ...L48091100A M8X12GB70Z WSH8GB93Z WSH8GB96Z PART NO DESCRIPTION KEY NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47...

Page 28: ...PARTS DIAGRAM CUTTERHEAD ASSEMBLY 28 HELICAL ASSEMBLY...

Page 29: ...3 C20 912 JL45021001 BRG6205 DDUC3 JL45031000 076U WSH10GB96Z M8X6GB77B JL45050001 PLN6X16GB1096 25 594 25 599 JL45021001A PART NO DESCRIPTION KEY NO 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67...

Page 30: ...PARTS DIAGRAM 30 PLANER TABLE ASSEMBLY NOTE Please reference the Key Number when calling for Replacement Parts For Parts under Warranty the Serial Number of your machine is required...

Page 31: ...60 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 Hexagon socket cap screw Nut Thread tube Thread rod Bracket S...

Page 32: ...ference the Key Number when calling for Replacement Parts For Parts under Warranty the Serial Number of your machine is required THE MACHINE MUST NOT BE PLUGGED IN AND THE POWER SWITCH MUST BE IN THE...

Page 33: ...6 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 JL45030017 JL45030013 JL45030012A JL45030008 JL45030035A 001S M12GB6172Z WSH12GB97D1Z...

Page 34: ...PARTS DIAGRAM NOTE Please reference the Key Number when calling for Replacement Parts For Parts under Warranty the Serial Number of your machine is required OUTFEED TABLE ASSEMBLY 34...

Page 35: ...107 108 109 110 111 112 114 115 119 120 121 123 124 126 127 128 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 JL45030017 JL45030008 M12GB6172Z WSH12GB97D1Z M8X10GB77B JL45030029 M6X20GB7...

Page 36: ...36 PARTS DIAGRAM FENCE ASSEMBLY NOTE Please reference the Key Number when calling for Replacement Parts For Parts under Warranty the Serial Number of your machine is required...

Page 37: ...4 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 Nut Support base Hex screw Hex screw Flat washer Disc spring washer Big wa...

Page 38: ...JL46090005 WSH10GB97D1Z JL46090009 JL46090021 M8GB6170Z JL46090300 JL45070001 JL45070002 JL46090016 KEY NO PART NO DESCRIPTION KEY NO Base plate Handle Nylon bolt Hex lock nut Sliding sleeve support H...

Page 39: ...7050007 WSH10GB97D1Z JL45051004 JL45051300 KEY NO PART NO DESCRIPTION KEY NO Handle sleeve Big gearwheel Belt wheel spindle Minor sprocket bush Washer Circlip ring Set screw Small gearwheel Bush Feed...

Page 40: ...www rikontools com 25 210 HM1 For more information 16 Progress Road Billerica MA 01821 877 884 5167 978 528 5380 techsupport rikontools com 25 210H 25 210...

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