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                                  Turn the power switch “OFF” 

and unplug the power cord from its power source 

prior to any maintenance or repairs.

LUBRICATION

The buffer has sealed lubricated bearings in the 

motor housing that do not require any additional 

lubrication from the operator.

CLEANING

Periodically blow areas in and around the buffer 

to keep the machine and work area clean. Should 

the buffing wheels become glazed with excessive 

compound or metallic build-up, clean the wheel 

with a metal buffing rake or stiff wire brush.

                                                 

CAUTION: 

REPLACE the buffing wheels if there 

is any damage at all. 

FAILURE

 to replace a 

damaged wheel can cause serious injury to the 

operator. Periodically check all nuts and fasten

-

ers to make sure that they are secure. Check the 

power cord, plug and switch and replace them if 

they are found to be worn.

CAUTION: DO NOT USE FLAMMABLE 

MATERIALS 

to clean the Buffer. A clean dry rag 

or brush is all that is needed to remove dust and 

debris buildup.

                                      Repairs to the Buffer 

should be performed by trained personnel only. 

Unauthorized repairs or replacement with non-

factory parts could cause serious injury to the 

operator and damage to the machine.

MAINTENANCE OF THE BENCH GRINDER

Page 14

TROUBLESHOOTING

PROBLEM

 LIKELY CAUSE(S)

 

SOLUTION(S) 

                                                    

Motor does 

not run

1. Machine not plugged in

2. Power switch in “OFF” position

3. Power switch or cord is faulty

4. Fuse or circuit breaker are open

1. Plug power cord into electrical receptacle

2. Lift switch to “ON” position

3. Replace switch or power cord

4. Overloaded electrical circuit

Motor does 

not have full 

power

1. Incorrect line voltage

2. Motor capacitor has failed

1. Have a qualified electrician check circuit for 

    proper voltage

2. Replace motor capacitor

Motor runs 

hot

1. Motor is overloaded

2. Poor air circulation around motor

3. Overuse in high ambient 

    temperature room

1. Reduce pressure on work piece

2. Remove any blockage around motor

3. Reduce runtime to 20 minutes or less

Motor stalls 

or runs slow

1. Motor is overloaded

2. Incorrect line voltage

3. Motor capacitor has failed

1. Reduce pressure on work piece

2. Have a qualified electrician check circuit for 

    proper voltage

3. Replace motor capacitor

Fuses blow 

or circuit 

breaker trips

Excessive

vibration

1. Motor is overloaded

2. Overloaded electrical circuit

3. Undersized fuse or circuit breaker

4. Defective cord, plug or switch 

    creating a short circuit 

5. Undersized or excessive length of 

    extension cord, see page 8

1. Improper mounting of buffing           

wheels on arbor

2. Buffing wheels not balanced

1. Reduce pressure on work piece

2. Reduce the amount of items on circuit

3. Replace with correct fuse or circuit breaker

4. Replace with new parts

5. Use correct size and length of extension cord

1. Remount buffing wheels

2. Remount or replace wheels

Summary of Contents for 81-608

Page 1: ...nual Record the serial number and date of purchase in your manual for future reference Serial Number ______________________ Date of purchase ______________________ For technical support or parts quest...

Page 2: ...ngle most important consideration in the operation of this equipment The following instructions must be followed at all times Failure to follow all instructions listed below may result in electric sho...

Page 3: ...is used to ground the tool and provide protection against accidental electric shock DO NOT remove the 3rd prong See Grounding Instructions on page 6 4 AVOID A DANGEROUS WORKING ENVIRONMENT DO NOT use...

Page 4: ...s 24 STAY ALERT WATCH WHAT YOU ARE DOING AND USE COMMON SENSE WHEN OPERATING A POWER TOOL A moment of inattention while operating power tools may result in serious personal injury 25 ALWAYS WEAR A DUS...

Page 5: ...and thrown by the wheel damage to your fingers may result 8 DO NOT STAND IN FRONT OF THE BUF FER WHEN STARTING IT Stand to one side of the Buffing and turn it ON Wait at the side for one minute until...

Page 6: ...HIBITED IN CANADA 16 ADDITIONAL INFORMATION regarding the safe and proper operation of this product is avail able from Power Tool Institute 1300 Summer Avenue Cleveland OH 44115 2851 www powertoolinst...

Page 7: ...TOR POWER 1 2HP 120V 2 5A 60Hz 1Ph Induction MOTOR RPM no load 1750 RPM RECOMMENDED RUN TIME 30 Minutes MOTOR ARBOR 17mm 11 16 ARBOR THREADING M16LH M16RH BUFFING WHEEL SIZE 8 Dia x 1 2 Wide 5 8 Bore...

Page 8: ...T use acetone gasoline or lacquer thinner to remove any protective coat ings 3 Compare the items to Figure C verify that all items are accounted for before discarding the shipping box If any parts are...

Page 9: ...nge J Power Cable Plug K On Off Switch with Safety Key 81 608 8 LOW SPEED LONG SHAFT BUFFER OVERVIEW FIGURE D Page 9 NOTE Full Parts Diagram and Parts List are listed on pages 12 and 13 THE MACHINE MU...

Page 10: ...d by rotating it coun terclockwise onto the threaded shaft The right hand arbor hex nut is right hand threaded and is linstalled by rotating it clockwise onto the shaft 7 Install the second buffing wh...

Page 11: ...y of surface shapes of your work piece Excessive pressure may slow down the rotating buffing wheel and motor This can cause uneven marks on the work piece and overheat the motor DO NOT buff using the...

Page 12: ...TS DIAGRAM 81 608 8 LOW SPEED BUFFER Page 12 NOTE Please reference the Manufacturer s Part Number when calling for Replacement Parts For Parts under Warranty the Serial Number of your machine is requi...

Page 13: ...608 15 P80 608 16 1 1 4 1 1 1 1 1 2 1 4 4 1 6 6 2 2 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Cord Bushing ON OFF Switch Phillips Screw M5x8 Switch Plate Base Hex Nut I Type M8 Capacitor Sup...

Page 14: ...plugged in 2 Power switch in OFF position 3 Power switch or cord is faulty 4 Fuse or circuit breaker are open 1 Plug power cord into electrical receptacle 2 Lift switch to ON position 3 Replace switch...

Page 15: ...anty card that was included with your order and send it to RIKON Warranty 16 Progress Road Billerica MA 01821 The card must be entirely completed in order for it to be valid If you have any questions...

Page 16: ...www rikontools com 81 608M1 81 608 For more information 16 Progress Road Billerica MA 01821 877 884 5167 978 528 5380 techsupport rikontools com...

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