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17 

QUESTIONS TO BE RUN INTO DURING CUTTING 

Fittings, cutting materials, environment factor, supply powers maybe have something to do with cutting. 
User must try to improve cutting environment. 

A. 

Cutting surface is rough, poor cutting result. 

The machine may be not well operated. You can check it as follow: 

1. 

Make sure the compressed air supply has enough pressure which is not less than 0.3MPa

3Kg/cm

2

and its range is±0.05Mpa. 

2. 

Electrode and nozzle are not matched with current. Check as follow: 

Current 

10-30A 

30-40A 

60-100A 

100-160A 

Nozzle 

1.0mm 

1.2mm 

1.4mm 

1.7mm 

 

B. 

Arc-striking is difficult and easy to pause. 

1. 

Make sure quality of tungsten electrode is high. 

2. 

Cutting current is too small and air flow is too big. And if cooling effect is too strong, it will lead to arc 
pause.   

3. 

Power net voltage is low and input cable is too long. 

C. 

Output current is not up to the rated value. 

When power voltage departs from the rated value, it will make the output current not matched with 
rated value; when voltage is lower than rated value, the max output may be also lower than rated 
value. 

D. 

Current is not stabilizing when machine is being operated. 

It has something to do with factors as following: 

1. 

Electric wire net voltage has been changed. 

2. 

There is harmful interference from electric wire net or other equipment. 

E. 

Electrode or nozzle burnt often. 

1. 

Current is too big or nozzle is too small. 

2. 

Air pressure is low and cooling effect is weak and nozzle is too hot. 

F. 

Arc can not cut into the steel plate fully, or too much spatter. 

1. 

Maybe the machine capacity can not meet the demand of that thickness, please use bigger machine. 

2. 

Electrode or nozzle is burnt, please change it. 

 

           

  For normal operation you should cut from the edge of the work piece, in this way you can 

protect the torch from damage by spatter conglutination. 

Summary of Contents for LGK 100IJ

Page 1: ...3 LGK 100IJ CUTTING MACHINE USER MANUAL...

Page 2: ...rt or property lose if it is not followed The words after this sign means there is potential risk which may cause equipment fault or break if it is not followed Version Version YF TAE 0099 A0 Released...

Page 3: ...L PARAMETERS TABLE 12 PANELFUNCTION INSTRUCTION 13 INSTALLATION INSTRUCTION 14 INSTALLATION INSTRUCTION 15 NOTES OR PREVENTIVE MEASURES 16 QUESTIONS TO BE RUN INTO DURING CUTTING 17 MAINTENANCE 18 NOT...

Page 4: ...cause choke Spark and hot workpiece after cutting may cause fire Bad connected cable may cause fire Incompletion connection of workpiece side circuit may cause fire Never cut on the case of tinder st...

Page 5: ...s below to avoid electric shock Keep away from any electric parts Earth the machine and workpiece by professional personnel Cut off the power before installation or checking and restart 5 minutes late...

Page 6: ...en operating on trunks boilers cabins etc Please accept the supervisor s inspection when operating in narrow space Air the room and wear breathe preventive facilities Never operate in degrease washing...

Page 7: ...checking the wire feeding is normal or not or the shooting wire may stab your eyes and face Keep your eyes face or other naked parts away from the end of torch when feeding the wire manually or pressi...

Page 8: ...cemaker or audiphone f Equipments for adjustment and measurement g Anti disturb capability of other used equipments Users should ensure these equipments and the environment are compatible which may ne...

Page 9: ...rm strong plasma arc It has the functions of arc initiation current arc stop current cutting current basic value current current ascending time current descending time gas delay time continuous adjust...

Page 10: ...Hz 50 60 Rate input current A 23 1 21 1 19 9 No load voltage V 276 301 319 Current Range A 23 100 Rate output voltage V 89 2 120 Duty cycle 60 Efficiency 85 No load loss W 80 Power factor 0 93 Insula...

Page 11: ...er heat abnormal indicator 3 over current Abnormal indicator 4 Current adjustment knob 5 Positive output terminal 6 Pilot arc output terminal 7 Torch switch socket 8 Gas electricity system output The...

Page 12: ...e joint with hoop or other ways in case of gas leaking Dry gas with suitable pressure and flow should be supplied If your air source cannot meet above requirements you should consider using sole compr...

Page 13: ...lve turn up the pressure adjusting knob Turn the pressure to rated value meter inside shows Kgf cm2 and then put down the knob means increasing pressure _ means decreasing pressure 6 Scale of the mete...

Page 14: ...is adequately ventilated It is important for the performance and the longevity of the machine 2 Do not over load The operator should remember to watch the max duty current Response to the selected du...

Page 15: ...d input cable is too long C Output current is not up to the rated value When power voltage departs from the rated value it will make the output current not matched with rated value when voltage is low...

Page 16: ...If scale and loose are found please give a good polish to them then connect them again tightly 4 Avoid water and steam enter into inter machine if they enter into machine please dry inter machine the...

Page 17: ...ontrol wire of gun broken or switch broken 3 Control circuit is broken Contact factory Abnormal indicator is lit meter is normal fan is normal 1 High pressure device is broken 2 IGBT is broken 3 Recti...

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