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19 

TROUBLESHOOTING AND FAULT FINDING 

Notes: The following operations must be performed by qualified electricians with valid 

certifications. Before maintenance,please contact with us for professional suggestion. 

 

Fault symptom and solutions 

 

Faults 

Solutions 

Meter  can  not  display,  fan  can 
not run. 

1. 

Make sure air switch is on. 

2. 

Power source of input cable has electricity. 

3. 

Make sure power source not lack of phase. 

Meter  is normal,  fan  is  normal, 
cutting gun switch can not work 

1. 

Check if cable is loosen. 

2. 

Control wire of gun broken or switch broken. 

3. 

Control circuit is broken.

Contact factory

 

Abnormal  indicator  is  lit,  meter 
is normal, fan is normal 

1. 

High-pressure device is broken. 

2. 

IGBT is broken. 

3. 

Rectifier broken. 

4. 

Control board is broken. 

5. 

Feeding circuit broken (abnormal indicator lit), contact 

factory. 

Meter is normal, fan is normally 
working,  electromagnetic  valve 
is  abnormal,  no  arc  output, 
abnormal indicator is not lit. 

1. 

Arcing part has problem. 

2. 

Electricity-releasing nozzle is too far away. 

3. 

High-pressure device is broken. 

4. 

Relay is broken. 

5. 

Control circuit broken. 

Air switch can not close. 

1. 

Air switch quality is poor. 

2. 

Three phase rectifying bridge is broken. 

3. 

Check if any short circuit inside. 

 

 

Summary of Contents for LGK 100IJ

Page 1: ...3 LGK 100IJ CUTTING MACHINE USER MANUAL...

Page 2: ...rt or property lose if it is not followed The words after this sign means there is potential risk which may cause equipment fault or break if it is not followed Version Version YF TAE 0099 A0 Released...

Page 3: ...L PARAMETERS TABLE 12 PANELFUNCTION INSTRUCTION 13 INSTALLATION INSTRUCTION 14 INSTALLATION INSTRUCTION 15 NOTES OR PREVENTIVE MEASURES 16 QUESTIONS TO BE RUN INTO DURING CUTTING 17 MAINTENANCE 18 NOT...

Page 4: ...cause choke Spark and hot workpiece after cutting may cause fire Bad connected cable may cause fire Incompletion connection of workpiece side circuit may cause fire Never cut on the case of tinder st...

Page 5: ...s below to avoid electric shock Keep away from any electric parts Earth the machine and workpiece by professional personnel Cut off the power before installation or checking and restart 5 minutes late...

Page 6: ...en operating on trunks boilers cabins etc Please accept the supervisor s inspection when operating in narrow space Air the room and wear breathe preventive facilities Never operate in degrease washing...

Page 7: ...checking the wire feeding is normal or not or the shooting wire may stab your eyes and face Keep your eyes face or other naked parts away from the end of torch when feeding the wire manually or pressi...

Page 8: ...cemaker or audiphone f Equipments for adjustment and measurement g Anti disturb capability of other used equipments Users should ensure these equipments and the environment are compatible which may ne...

Page 9: ...rm strong plasma arc It has the functions of arc initiation current arc stop current cutting current basic value current current ascending time current descending time gas delay time continuous adjust...

Page 10: ...Hz 50 60 Rate input current A 23 1 21 1 19 9 No load voltage V 276 301 319 Current Range A 23 100 Rate output voltage V 89 2 120 Duty cycle 60 Efficiency 85 No load loss W 80 Power factor 0 93 Insula...

Page 11: ...er heat abnormal indicator 3 over current Abnormal indicator 4 Current adjustment knob 5 Positive output terminal 6 Pilot arc output terminal 7 Torch switch socket 8 Gas electricity system output The...

Page 12: ...e joint with hoop or other ways in case of gas leaking Dry gas with suitable pressure and flow should be supplied If your air source cannot meet above requirements you should consider using sole compr...

Page 13: ...lve turn up the pressure adjusting knob Turn the pressure to rated value meter inside shows Kgf cm2 and then put down the knob means increasing pressure _ means decreasing pressure 6 Scale of the mete...

Page 14: ...is adequately ventilated It is important for the performance and the longevity of the machine 2 Do not over load The operator should remember to watch the max duty current Response to the selected du...

Page 15: ...d input cable is too long C Output current is not up to the rated value When power voltage departs from the rated value it will make the output current not matched with rated value when voltage is low...

Page 16: ...If scale and loose are found please give a good polish to them then connect them again tightly 4 Avoid water and steam enter into inter machine if they enter into machine please dry inter machine the...

Page 17: ...ontrol wire of gun broken or switch broken 3 Control circuit is broken Contact factory Abnormal indicator is lit meter is normal fan is normal 1 High pressure device is broken 2 IGBT is broken 3 Recti...

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