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Provide an even  layer  throughout the entire boiler depth. If the fuel suddenly turns into dark red blaze, open

partially the secondary air supply  rosette in the stoking door. When the flame turns yellow, shut the secondary

air  supply rosette again. When  the boiler  has reached the required  output,  it is suitable to partially shut the

flue thrust flap to prevent heat from unnecessarily escaping into the chimney.

• Do not start the boiler without connecting the boiler to the chimney

              • Do not start the boiler without connecting the boiler to the chimney.

              • Control chimney connections before starting the boiler.

              • Adjust the chimney  blow as requested level. If  chimney blow is under  mentioned  levels try  not to

                use the boiler.

Setting the outlet water temperature

When  the required  outlet   water  temperature is say  60 °C, heat up the boiler  to a temperature for instance

5 °C   higher  than the   required  temperature  of  60 °C ( measured  on the  thermometer on  the boiler outlet

pipe). Then  turn  the   control  knob to  65 °C  and  check  whether    the chain is stretched and the regulating 

hatch  completely shut.  This  position  of the chain and regulating hatch is fine-adjusted by turning the control

knob.Then let  the  regulation  process work.  When  the water  temperature  drops,  the regulating  hatch  will

start  opening  by the  tension  applied by the regulator on the  chain.  When the  water temperature  suddenly

rises,  the   regulating  hatch  will  start  opening.   And   the  hot  water  temperature   on  the  boiler  outlet  is

rises,  the   regulating  hatch  will  start  opening.   And   the  hot  water  temperature   on  the  boiler  outlet  is

controlled.

Stoking

First shut the regulating hatch;  this will shut  supply of combustion  air into the boiler. Then open the chimney

flap  completely. Partially  open the  stoking door and wait until  all combustion gases have been sucked from

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the combustion  chamber into the chimney.  Only then open the stoking door completely and start stoking the

boiler.  After shutting the stoking door, set the chimney flap again and restore the functioning of the regulating 

hatch.

               • Boiler doors must not be held open as the  boiler is continously working.

   • Provide a minimum 5 cm gap to be between top point of the fuel and ceiling of stoking chamber 

                 when boiler is stoked.

Overnight heating mode

This  mode  is  used  when you want to  maintain  the   fire in the  boiler for instance  over  night. First  scrape

all ash out  of the  combustion chamber, with  the chimney flap completely opened. Then stoke the boiler with

fuel and   shut the  boiler  up  completely.  Then  shut the  chimney flap  and also almost  shut  the  regulating

hatch. This will reduce  the chimney thrust and  restrict the supply of combustion air.Shut also the secondary

air supply rosette in the stoking door To restore the boiler’s required output just open the chimney flap

air supply  rosette in the  stoking door.  To  restore  the boiler s   required output,  just  open the  chimney flap

and partially open the regulating hatch to the required boiler output. 

Removing solid combustion residuals

This is done by removing  and emptying  the ashtray situated underneath the stoker in the ash compartment.

This must be  done on a regular  basis  to  prevent  ash from accumulating and  blocking  the supply of air to 

the combustion chamber from underneath the stoker.

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Summary of Contents for S.MAX Series

Page 1: ...S MAX SERIES SOLID FUEL BOILER S MAX SERIES SOLID FUEL BOILER 0 S MAX REV 01 2010 0036 0036...

Page 2: ...fire 12 Setting outlet water temperature 13 Stoking 13 Overnight heating mode 13 Removing solid combustion residuals 13 Dewing and tarring 14 Boiler shutdown 14 Short term shutdown 14 Long term shutd...

Page 3: ...Information on the boiler plate The boiler Serial No is shown on the plate which is attached to the cover panel of the cast iron body 2...

Page 4: ...Boiler dimensions Boiler packaging dimensions 3...

Page 5: ...Technical parameters 4...

Page 6: ...ted equipment 6 The service technician putting the boiler into operation for the first time must show the user the various parts of the boiler and how to control the boiler with the boiler safety elem...

Page 7: ...d up with ice do not attempt to start up the boiler until normal operating conditions have been restored Ensuring safety of equipment and people The boiler and all accessories complies with the requir...

Page 8: ...d with necessary pipe sections for water connection It also has brackets for fitting thermostat sensors and brackets on feet for fastening the boiler to the base Attached to the cast iron boiler body...

Page 9: ...utlet from the boiler cast iron body It detects temperature of the hot water and regulates the supply of primary combustion air to underneath the boiler stoker by opening or shutting a flap situated i...

Page 10: ...Fig 7 Keep object s away from regulation hatch s front and channels for allowing primary air o t a d c a e s o a o g p a y a transfer Supply of secondary combustion air is controlled by an air rosett...

Page 11: ...ows the indications for inlet and drain shown on the valve must be followed Maximum temperature of the input water for temperature safety valve is 15 C and minimum water pressure Maximum temperature o...

Page 12: ...Check Valve 6 Four Way Mixing Valve 7 System Pump 8 Heating System 9 Open Expansion Tank Open type expansion tank must be equipped with the highest level in the entire hydraulic system The expansion...

Page 13: ...em water at the rate of 15 Please note The failure to meet this requirement may lead to the heat exchanger getting clogged up and the cast iron block may crack as a result During the heating season a...

Page 14: ...e boiler outlet is controlled Stoking First shut the regulating hatch this will shut supply of combustion air into the boiler Then open the chimney flap completely Partially open the stoking door and...

Page 15: ...hutting the boiler down clean it remove all combustion residuals empty the ashtray clean the stoking door contact surfaces and the ash compartment and then shut the boiler s stoking door and ash compa...

Page 16: ...ning and closing Boiler burning room and possible soot layers on smoke channels are checks and cleanings Boiler cleaning Wh th b il i d t d fi h l t th b il ll i l h t h ib Sensor of the pressure test...

Page 17: ...fig 12 fig 13 fig 14 fig 15 16...

Page 18: ...eating systems with gauge pressure up to 400 kPa which use water that meets the requirements of related standarts under no circumstances may the water be acidic i e it must have pH 7 and it should hav...

Page 19: ...om cellar corridor and in habitable rooms The room in which the boiler is located must have a permanent supply of air necessary for the combustion process The air must be free of halogen hydrocarbons...

Page 20: ...r room and allow manipulations with the boiler such as cleaning and stoking The distance between the front of the boiler and the wall should be at least the boiler length L plus 500 mm Minimum distanc...

Page 21: ...nto the back section Screw the flue adapter with smoke flap onto the boiler combustion gases outlet Put a flue over the flue adapter and insert it into the chimney connection hole The flue diameter is...

Page 22: ...SMAX boiler parts fi 18 fig 18 fig 19 21...

Page 23: ...Spare parts list p p fig 20 22...

Page 24: ...ss than 300 L Transportation and storage The manufacturer handles the boiler that is on a palette and secured against shifting with screws The boiler may not be transported in a different position tha...

Page 25: ...arnings A sufficient flue draft of the flue gas system is the basic requirement for the correct functioning of the boiler It fundamentally affects its performance and efficiency Therefore heed the fol...

Page 26: ...combustion products and the outside atmosphere We recommend the use of a chimney liner Have precise calculations carried out by a heating engineer or flue installer Coefficent 0 041 for wood Coeffice...

Page 27: ...Address Ikitelli Organize Sanayi Bolgesi Ataturk Bulvari 17 Cad No 5 ISTANBUL TURKEY Phone 90 212 485 48 74 Fax 90 212 485 48 73 Web www rima com tr e mail info rima com tr www onmetal com tr...

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