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Dewing and tarring

When starting  fire in a cold boiler, water condensates on the walls and  runs down into the ash compartment,

which may  make  an impression that the boiler  is leaking. This  dewing  will  disappear  after the  astray has 

settled on the boilers inside walls. When  running the boiler with low water  temperature  usually below  65°C,

or when using damp fuel water condensates in combustion gases and the condensate runs down the

or  when   using  damp  fuel,  water  condensates  in combustion  gases  and  the condensate runs down the

boiler’s cold  walls. Low temperature heating also reduces the chimney life. Therefore  it is recommended  to

equip the boiler with for instance a four-way blending valve which  will ensure that  the temperature  of return

water  does not drop below 50°C.  Boiler  tarring occurs under similar conditions  ( lack of combustion air, the

boiler is choking ). To  prevent  dewing and tarring,  we recommend you run the boiler at temperatures higher

than 65 °C and  choose a  boiler to match the  required  heating  system  output.  An oversized  boiler suffers

unnecessarily, because it has to be run at low temperatures.

Boiler shutdown

We do not recommend that you try to speed up the boiler combustion process.The fuel must burn completely

on its own on the stoker.

Short term shutdown

After shutting  the  boiler down, clean it, remove all combustion residuals,empty the ashtray,clean the stoking

door   contact   surfaces   and   the  ash  compartment,  and  then  shut  the  boiler’s  stoking  door  and   ash 

compartment  door.

Long term shutdown

When  shutting  the  boiler  down  for a protracted  period of time ( heating season end ),  the  boiler must be

thoroughly cleaned from all soot and ash sediments, in which dampness accumulates and causes 

excessive corrosion of the boiler body.

Important information

• The boiler may only be operated by an adult person familiar with these Operating Instructions.

• Shut  the boiler down every time  there  are any ( even temporary ) flammable or explosive  fumes present on

the premises from which combustion air is supplied to the boiler ( e.g.  From  paint when  painting, laying and

spraying molten substances, from gas leakage, etc.).

• It is forbidden to light the boiler with explosive substances.

• It is forbidden to overheat the boiler.

• At  the end of  the heating  season  the boiler, flue  and  flue adapter, must be thoroughly  cleaned.  Lubricate

all hinges the flue flap mechanism and other moving

all hinges, the flue flap mechanism and other moving. 

Boilers maintenance are made in three programs.Daily (in everyday use ),periodic and yearly.

Maintenance

Daily Controls 

These are the processes that the user must apply every day in season of everyday use. The combustion chamber and
fittings must be checked.Combustion products in the chamber must be cleaned  and the ash tank must be discharge.  

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Summary of Contents for S.MAX Series

Page 1: ...S MAX SERIES SOLID FUEL BOILER S MAX SERIES SOLID FUEL BOILER 0 S MAX REV 01 2010 0036 0036...

Page 2: ...fire 12 Setting outlet water temperature 13 Stoking 13 Overnight heating mode 13 Removing solid combustion residuals 13 Dewing and tarring 14 Boiler shutdown 14 Short term shutdown 14 Long term shutd...

Page 3: ...Information on the boiler plate The boiler Serial No is shown on the plate which is attached to the cover panel of the cast iron body 2...

Page 4: ...Boiler dimensions Boiler packaging dimensions 3...

Page 5: ...Technical parameters 4...

Page 6: ...ted equipment 6 The service technician putting the boiler into operation for the first time must show the user the various parts of the boiler and how to control the boiler with the boiler safety elem...

Page 7: ...d up with ice do not attempt to start up the boiler until normal operating conditions have been restored Ensuring safety of equipment and people The boiler and all accessories complies with the requir...

Page 8: ...d with necessary pipe sections for water connection It also has brackets for fitting thermostat sensors and brackets on feet for fastening the boiler to the base Attached to the cast iron boiler body...

Page 9: ...utlet from the boiler cast iron body It detects temperature of the hot water and regulates the supply of primary combustion air to underneath the boiler stoker by opening or shutting a flap situated i...

Page 10: ...Fig 7 Keep object s away from regulation hatch s front and channels for allowing primary air o t a d c a e s o a o g p a y a transfer Supply of secondary combustion air is controlled by an air rosett...

Page 11: ...ows the indications for inlet and drain shown on the valve must be followed Maximum temperature of the input water for temperature safety valve is 15 C and minimum water pressure Maximum temperature o...

Page 12: ...Check Valve 6 Four Way Mixing Valve 7 System Pump 8 Heating System 9 Open Expansion Tank Open type expansion tank must be equipped with the highest level in the entire hydraulic system The expansion...

Page 13: ...em water at the rate of 15 Please note The failure to meet this requirement may lead to the heat exchanger getting clogged up and the cast iron block may crack as a result During the heating season a...

Page 14: ...e boiler outlet is controlled Stoking First shut the regulating hatch this will shut supply of combustion air into the boiler Then open the chimney flap completely Partially open the stoking door and...

Page 15: ...hutting the boiler down clean it remove all combustion residuals empty the ashtray clean the stoking door contact surfaces and the ash compartment and then shut the boiler s stoking door and ash compa...

Page 16: ...ning and closing Boiler burning room and possible soot layers on smoke channels are checks and cleanings Boiler cleaning Wh th b il i d t d fi h l t th b il ll i l h t h ib Sensor of the pressure test...

Page 17: ...fig 12 fig 13 fig 14 fig 15 16...

Page 18: ...eating systems with gauge pressure up to 400 kPa which use water that meets the requirements of related standarts under no circumstances may the water be acidic i e it must have pH 7 and it should hav...

Page 19: ...om cellar corridor and in habitable rooms The room in which the boiler is located must have a permanent supply of air necessary for the combustion process The air must be free of halogen hydrocarbons...

Page 20: ...r room and allow manipulations with the boiler such as cleaning and stoking The distance between the front of the boiler and the wall should be at least the boiler length L plus 500 mm Minimum distanc...

Page 21: ...nto the back section Screw the flue adapter with smoke flap onto the boiler combustion gases outlet Put a flue over the flue adapter and insert it into the chimney connection hole The flue diameter is...

Page 22: ...SMAX boiler parts fi 18 fig 18 fig 19 21...

Page 23: ...Spare parts list p p fig 20 22...

Page 24: ...ss than 300 L Transportation and storage The manufacturer handles the boiler that is on a palette and secured against shifting with screws The boiler may not be transported in a different position tha...

Page 25: ...arnings A sufficient flue draft of the flue gas system is the basic requirement for the correct functioning of the boiler It fundamentally affects its performance and efficiency Therefore heed the fol...

Page 26: ...combustion products and the outside atmosphere We recommend the use of a chimney liner Have precise calculations carried out by a heating engineer or flue installer Coefficent 0 041 for wood Coeffice...

Page 27: ...Address Ikitelli Organize Sanayi Bolgesi Ataturk Bulvari 17 Cad No 5 ISTANBUL TURKEY Phone 90 212 485 48 74 Fax 90 212 485 48 73 Web www rima com tr e mail info rima com tr www onmetal com tr...

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