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Please note   

System must be connected to open expansion tank for safety reasons.

Any valve must not be connected to safety input and safety output lines.

For increasing safety of the system, by-pass  line must be  installed on the line  between input  and output of 

circulation pumps, as shown in diagrams.

By-Pass line's valve must be kept closed as the boiler is working normally.

By-Pass line's valve can be used in electricity  problems and must be opened if there is a risk of overheating

in system water caused by an electricity cut or problem.

The pipe used in by-pass line must be at least in the diameter of plumbing systems pipe.

UPS (Power Supply Units) can be used for preventing electricity problems.

Please note   

Any problems (malfunctions) caused by boiler clogging with dirt from the heating system and/or malfunctions

induced by clogging, are not covered by the boiler warranty.

Please note   

The filter as well as the sludge trap must be checked and cleaned regularly.

Heating water requirements 

Heating water requirements are specified in EN Standards. When the sum of  concentrations of calcium and 

magnesium  in  the   water  exceeds  1.8  mmol/l ,  additional  non - chemical   treatments   preventing   lime

deposition must be considered  (e.g. Magnetic or electrostatic field treatment).

Boiler location

S.MAX boilers can be located  both on  non - habitable  premises (e.g. in boiler room,cellar,corridor…)  and in

habitable rooms. The room in which the boiler is located  must have a permanent supply of air necessary for

the  combustion  process.  The air must be free of  halogen hydrocarbons and  corrosive vapours, and  must

not  be excessively humid  and dusty. The  room must  be protected  against frost, with ambient temperature

within the range  +5  °C  to  +35 °C and relative humidity not exceeding % 80.

To comply with fire regulations, the boiler must be installed:

• on floor constructed of non-flammable material

• on a  non - flammable material   overlapping  the  boiler footprint  by   20 mm on each side and covering the

entire  depth of the boiler body.

• if  the boiler is installed  in a cellar,  we recommend  to put it on a socket at least 50 mm high, positioning the 

boiler in the middle

boiler in the middle

To comply with  standarts,  at least  600 mm manipulation space  must be  left in front of the boiler. Minimum

distance between the  back  of the  boiler and  the wall  must be also  600 mm,  and a free space  of at least

600 mm  must  be left  between one side of  the boiler and  the wall, to allow access to the rear of  the boiler. 

Fuel  must  not  be   stacked   directly  behind  on  next  to   the  boiler   at  a  distance  less  than   800  mm. 

If   there  are   two  boilers   in  the   boiler  room,  no   fuel  is  allowed  to  be  stacked   between them.  We

recommend  to keep  a minimum  distance  of   800  mm  between  the  boiler  and  fuel  ( 

Fig. 16

 ), or  keep

fuel in a room other than the one in which the boiler is installed.

                 * Do not  put flammable  materials  on top of  the boiler  or  near  the boiler  than  specified  safety 

                   distance.

18

Summary of Contents for S.MAX Series

Page 1: ...S MAX SERIES SOLID FUEL BOILER S MAX SERIES SOLID FUEL BOILER 0 S MAX REV 01 2010 0036 0036...

Page 2: ...fire 12 Setting outlet water temperature 13 Stoking 13 Overnight heating mode 13 Removing solid combustion residuals 13 Dewing and tarring 14 Boiler shutdown 14 Short term shutdown 14 Long term shutd...

Page 3: ...Information on the boiler plate The boiler Serial No is shown on the plate which is attached to the cover panel of the cast iron body 2...

Page 4: ...Boiler dimensions Boiler packaging dimensions 3...

Page 5: ...Technical parameters 4...

Page 6: ...ted equipment 6 The service technician putting the boiler into operation for the first time must show the user the various parts of the boiler and how to control the boiler with the boiler safety elem...

Page 7: ...d up with ice do not attempt to start up the boiler until normal operating conditions have been restored Ensuring safety of equipment and people The boiler and all accessories complies with the requir...

Page 8: ...d with necessary pipe sections for water connection It also has brackets for fitting thermostat sensors and brackets on feet for fastening the boiler to the base Attached to the cast iron boiler body...

Page 9: ...utlet from the boiler cast iron body It detects temperature of the hot water and regulates the supply of primary combustion air to underneath the boiler stoker by opening or shutting a flap situated i...

Page 10: ...Fig 7 Keep object s away from regulation hatch s front and channels for allowing primary air o t a d c a e s o a o g p a y a transfer Supply of secondary combustion air is controlled by an air rosett...

Page 11: ...ows the indications for inlet and drain shown on the valve must be followed Maximum temperature of the input water for temperature safety valve is 15 C and minimum water pressure Maximum temperature o...

Page 12: ...Check Valve 6 Four Way Mixing Valve 7 System Pump 8 Heating System 9 Open Expansion Tank Open type expansion tank must be equipped with the highest level in the entire hydraulic system The expansion...

Page 13: ...em water at the rate of 15 Please note The failure to meet this requirement may lead to the heat exchanger getting clogged up and the cast iron block may crack as a result During the heating season a...

Page 14: ...e boiler outlet is controlled Stoking First shut the regulating hatch this will shut supply of combustion air into the boiler Then open the chimney flap completely Partially open the stoking door and...

Page 15: ...hutting the boiler down clean it remove all combustion residuals empty the ashtray clean the stoking door contact surfaces and the ash compartment and then shut the boiler s stoking door and ash compa...

Page 16: ...ning and closing Boiler burning room and possible soot layers on smoke channels are checks and cleanings Boiler cleaning Wh th b il i d t d fi h l t th b il ll i l h t h ib Sensor of the pressure test...

Page 17: ...fig 12 fig 13 fig 14 fig 15 16...

Page 18: ...eating systems with gauge pressure up to 400 kPa which use water that meets the requirements of related standarts under no circumstances may the water be acidic i e it must have pH 7 and it should hav...

Page 19: ...om cellar corridor and in habitable rooms The room in which the boiler is located must have a permanent supply of air necessary for the combustion process The air must be free of halogen hydrocarbons...

Page 20: ...r room and allow manipulations with the boiler such as cleaning and stoking The distance between the front of the boiler and the wall should be at least the boiler length L plus 500 mm Minimum distanc...

Page 21: ...nto the back section Screw the flue adapter with smoke flap onto the boiler combustion gases outlet Put a flue over the flue adapter and insert it into the chimney connection hole The flue diameter is...

Page 22: ...SMAX boiler parts fi 18 fig 18 fig 19 21...

Page 23: ...Spare parts list p p fig 20 22...

Page 24: ...ss than 300 L Transportation and storage The manufacturer handles the boiler that is on a palette and secured against shifting with screws The boiler may not be transported in a different position tha...

Page 25: ...arnings A sufficient flue draft of the flue gas system is the basic requirement for the correct functioning of the boiler It fundamentally affects its performance and efficiency Therefore heed the fol...

Page 26: ...combustion products and the outside atmosphere We recommend the use of a chimney liner Have precise calculations carried out by a heating engineer or flue installer Coefficent 0 041 for wood Coeffice...

Page 27: ...Address Ikitelli Organize Sanayi Bolgesi Ataturk Bulvari 17 Cad No 5 ISTANBUL TURKEY Phone 90 212 485 48 74 Fax 90 212 485 48 73 Web www rima com tr e mail info rima com tr www onmetal com tr...

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