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Operating Instructions    

S.MAX Series Boiler –  General features

• S.MAX series  solid  fuel fired boiler is designed for heating  both residential and industrial buildings.

• Besides professional installation,  precondition  for correct  functioning of  the boiler  is the required chimney

thrust and correct operation.

• S.MAX series  solid fuel fired  boiler  is designed  for heating  systems  which are  suitable  for forced  circulation

systems only.

• S.MAX series boilers  are available in seven output series  ( determined by the number of segments  4,5,6,7,

8,9,10 )  from 38 to 95 kW.

• The   cast  iron  boiler  body  comprises of  segments   and  serves  as  a  combustion  chamber  (  including 

combustion gases routes ), and at the same  time as a water reservoir ( including water  routes ). Segments

combustion gases routes ), and at the same  time as a water reservoir ( including water  routes ). Segments

are of  three types – front and rear, inserted   between which are 1 to 8 middle segments  (of the same kind).

By assembling and joining together an appropriate number of segments, a boiler body of the required size is

constructed ( both the  combustion  chamber and the  water reservoir ).  Assembled  boiler body is equipped

with necessary pipe  sections for water  connection. It  also has brackets for fitting  thermostat  sensors  and

brackets on  feet for fastening the boiler to the base. Attached to  the  cast iron boiler  body are  sheet  metal

covers which are  fitted  on the inside  with thermal insulation.

• To ensure that the boiler  functions  correctly  and runs  economically, it is important  that its nominal  output

is equal to the thermal losses of the heated premises.

• Choosing a boiler of  insufficient output will result in inadequate  heating of the premises, and thus  failure to

provide a heating comfort.

• Choosing  a boiler of  unnecessarily  high output  will result in the boiler not  running in full output,  and as a

consequence in tarring and dewing.

Recommended fuel

• Recommended fuels for S MAX boilers are coal coke and firewood

• Recommended fuels  for S.MAX boilers are coal, coke and firewood.

• Optimal coal and coke granularity is 24 – 60 mm.

• Optimal firewood  size is logs  of  diameter  40 – 100 mm. Their length will depend on  how many segments

the boiler have.

• Fuel must be stored  in a dry place. To reach the boiler nominal output, water content in  firewood  must not 

exceed 20% .

• Approximate  stoking  intervals  ( reffered  to as  Burning  Time )  are  shown in the Technical  Data Table on  

page 4.

• The boiler is stoked manually.

Please note  

The boiler is not intended for burning any type of waste.

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Summary of Contents for S.MAX Series

Page 1: ...S MAX SERIES SOLID FUEL BOILER S MAX SERIES SOLID FUEL BOILER 0 S MAX REV 01 2010 0036 0036...

Page 2: ...fire 12 Setting outlet water temperature 13 Stoking 13 Overnight heating mode 13 Removing solid combustion residuals 13 Dewing and tarring 14 Boiler shutdown 14 Short term shutdown 14 Long term shutd...

Page 3: ...Information on the boiler plate The boiler Serial No is shown on the plate which is attached to the cover panel of the cast iron body 2...

Page 4: ...Boiler dimensions Boiler packaging dimensions 3...

Page 5: ...Technical parameters 4...

Page 6: ...ted equipment 6 The service technician putting the boiler into operation for the first time must show the user the various parts of the boiler and how to control the boiler with the boiler safety elem...

Page 7: ...d up with ice do not attempt to start up the boiler until normal operating conditions have been restored Ensuring safety of equipment and people The boiler and all accessories complies with the requir...

Page 8: ...d with necessary pipe sections for water connection It also has brackets for fitting thermostat sensors and brackets on feet for fastening the boiler to the base Attached to the cast iron boiler body...

Page 9: ...utlet from the boiler cast iron body It detects temperature of the hot water and regulates the supply of primary combustion air to underneath the boiler stoker by opening or shutting a flap situated i...

Page 10: ...Fig 7 Keep object s away from regulation hatch s front and channels for allowing primary air o t a d c a e s o a o g p a y a transfer Supply of secondary combustion air is controlled by an air rosett...

Page 11: ...ows the indications for inlet and drain shown on the valve must be followed Maximum temperature of the input water for temperature safety valve is 15 C and minimum water pressure Maximum temperature o...

Page 12: ...Check Valve 6 Four Way Mixing Valve 7 System Pump 8 Heating System 9 Open Expansion Tank Open type expansion tank must be equipped with the highest level in the entire hydraulic system The expansion...

Page 13: ...em water at the rate of 15 Please note The failure to meet this requirement may lead to the heat exchanger getting clogged up and the cast iron block may crack as a result During the heating season a...

Page 14: ...e boiler outlet is controlled Stoking First shut the regulating hatch this will shut supply of combustion air into the boiler Then open the chimney flap completely Partially open the stoking door and...

Page 15: ...hutting the boiler down clean it remove all combustion residuals empty the ashtray clean the stoking door contact surfaces and the ash compartment and then shut the boiler s stoking door and ash compa...

Page 16: ...ning and closing Boiler burning room and possible soot layers on smoke channels are checks and cleanings Boiler cleaning Wh th b il i d t d fi h l t th b il ll i l h t h ib Sensor of the pressure test...

Page 17: ...fig 12 fig 13 fig 14 fig 15 16...

Page 18: ...eating systems with gauge pressure up to 400 kPa which use water that meets the requirements of related standarts under no circumstances may the water be acidic i e it must have pH 7 and it should hav...

Page 19: ...om cellar corridor and in habitable rooms The room in which the boiler is located must have a permanent supply of air necessary for the combustion process The air must be free of halogen hydrocarbons...

Page 20: ...r room and allow manipulations with the boiler such as cleaning and stoking The distance between the front of the boiler and the wall should be at least the boiler length L plus 500 mm Minimum distanc...

Page 21: ...nto the back section Screw the flue adapter with smoke flap onto the boiler combustion gases outlet Put a flue over the flue adapter and insert it into the chimney connection hole The flue diameter is...

Page 22: ...SMAX boiler parts fi 18 fig 18 fig 19 21...

Page 23: ...Spare parts list p p fig 20 22...

Page 24: ...ss than 300 L Transportation and storage The manufacturer handles the boiler that is on a palette and secured against shifting with screws The boiler may not be transported in a different position tha...

Page 25: ...arnings A sufficient flue draft of the flue gas system is the basic requirement for the correct functioning of the boiler It fundamentally affects its performance and efficiency Therefore heed the fol...

Page 26: ...combustion products and the outside atmosphere We recommend the use of a chimney liner Have precise calculations carried out by a heating engineer or flue installer Coefficent 0 041 for wood Coeffice...

Page 27: ...Address Ikitelli Organize Sanayi Bolgesi Ataturk Bulvari 17 Cad No 5 ISTANBUL TURKEY Phone 90 212 485 48 74 Fax 90 212 485 48 73 Web www rima com tr e mail info rima com tr www onmetal com tr...

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