RINGFEDER TNM G, Installation And Operation Manual

Page 1: ...EN 08 2019 Elastomer Jaw Couplings RINGFEDER TNM G Installation and Operation Manual Partner for Performance www ringfeder com ...

Page 2: ...and binding version Make sure that all persons charged with the assembly operating service and maintenance have read and understood the AOI and follow all the points Avert hazards for body and live of the user and third parties Ensure the operating safety of the coupling Avoid the loss of use and environmental impairment through false handling In the case of transport mounting dismounting and main...

Page 3: ...al direction of the drive It is also possible to lift out radially a coupling half with accompanying aggregate The elastic intermediate ring can be changed without axially shifting the machine The coupling is usable in every sense of rotation and installation position 2 1 Appropriate Use In order to ensure a faultless lasting operation of the coupling it must be laid out accord ing to the layout i...

Page 4: ...tored in their delivered standard state for 6 months in a dry roofed place at normal room temperature For a longer storage duration a long term preser vation is necessary consult RINGFEDER POWER TRANSMISSION The elastic intermediate ring must not be subjected to ozone containing mediums direct solar influence or strong light sources with ultraviolet light The relative humidity must not exceed 65 I...

Page 5: ...ange hub Pos 4 are delivered screwed together Balanced parts are position marked to each other 1 Pan head screw DIN 912 2 Locking washer caging washer 3 Claw ring part 102 4 Flange hub part 104 5 Elastic intermediate ring part 010 6 Coupling hub part 101 RINGFEDER TNM E BAWN 002 GBR 2 ...

Page 6: ...415 13200 27000 20500 27000 1500 190 180 315 480 18000 36000 28000 66000 1400 210 200 315 575 27000 54000 41000 97500 1200 230 260 350 Size Nor Mex G d4 mm d5 mm lE mm lG mm LG mm S1 mm S2 mm m undrilled kg 82 44 5 82 40 40 92 3 0 12 2 0 97 54 5 97 50 49 113 3 0 14 3 4 112 64 5 112 60 58 133 3 5 15 5 5 128 74 5 128 70 68 154 3 5 16 8 3 148 92 5 148 80 78 176 3 5 18 13 1 168 104 5 168 90 87 198 3 5...

Page 7: ...rding to DIN 740 part 2 or also Product Paper Tech Paper Elastomer Jaw Couplings different factors must be considered with higher temperatures a corresponding temperature factor S according to the starting frequency a starting factor Sz in dependence of the operating conditions an impact factor SA SL With circumferential speeds of more than 22 m s we recommend to balance the coupling RINGFEDER TNM...

Page 8: ... made of stainless steel As a minimum the covers have to fulfil the requirements of protec tion type IP2X The covers have to be designed to prevent dust from depositing on the coupling The cover must not contact the coupling or impair the proper function of the coupling Make sure that the speeds torques and ambient temperatures as stated in chapter 6 Technical Data arenot exceeded The maximum perm...

Page 9: ...the borehole fit so that during the union with the shaft tolerance a wringing fit and or an interference fit as for example at H7 m6 is carried out Provide a setscrew for axial securing on the hub back above the parallel key slot In the case of other shaft hub connections consultation with RINGFEDER POWER TRANSMISSION is necessary The maximum indicated borehole diameters are valid for a parallel k...

Page 10: ...Pull the flange hub onto the shaft end in its intended position Figure 3 Pos 2 Reference For easier installation a uniform warming of the hub to 80 C to 120 C is safe Warning Only work with gloves as a protection against hot parts of the coupling Mount the hub so that the shaft ends are flush with the interior borehole opening Figure 4 Pay attention to possible differing agreements Secure possible...

Page 11: ...he elastic intermediate ring can be provided with a slip additive e g Talcum before introduction Fit the intermediate ring into one half of the coupling Push the shaft ends with the mounted coupling halves together Figure 5 Adjust the coupling according to the following specifications in 8 Cou pling adjustment RINGFEDER TNM E BAWN 002 GBR 2 ...

Page 12: ...toring forces on the adjacent shafts and bearings Take into account that the larger the misalignment the greater the restoring forces will be The displacements values indicated in the tables 2 to 4 are maximum permissible guide numbers We recommend not to fully utilise these values during the alignment so that in operation sufficient reserves remain for thermal expansions foundation settlements et...

Page 13: ... mm 0 2 0 2 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 8 2 Radial displacement Kr Measure a complete rotation 360 Determine in this case the greatest deviation Kr1 as well as the small est deviation Kr2 Figure 7 Calculate the radial displacement Kr 0 5 x Kr1 Kr2 Pay atten tion to the operational sign of the measured values The values of table 3 are valid for a reference rotation speed...

Page 14: ...ble 4 ATTENTION If greater axial displacements are expected in operation consultation with RINGFEDER POWER TRANSMISSION is necessary Table 4 Recommended alignment values axial Size 82 97 112 128 148 168 194 214 240 265 295 330 370 415 480 575 S mm 3 3 3 5 3 5 3 5 3 5 3 5 4 4 5 5 8 8 8 8 8 8 X mm 1 1 1 1 1 1 5 1 5 2 2 2 5 2 5 2 5 2 5 2 5 2 5 2 5 Fig 8 RINGFEDER TNM E BAWN 002 GBR 2 ...

Page 15: ...mmissioning the coupling the alignment and all screw fastenings for their specified tightening torque and or firm seating Before commissioning the plant install all protective devices against unintentional touching of free moving and or rotating parts To avoid sparks coverings in stainless steel should be used The coverings must fulfil at least the protection type IP2X The covering is to be so des...

Page 16: ...ase in coupling tempera ture Premature wear of elastic buffers Increased reaction forces act on connected machines Disconnect drive Verify balance state of plant compo nents and correct it if necessary Inspect elastomer for wear Loose screw connec tions Flying off parts can cause serious injuries and considerable damages Disconnect drive Check coupling parts for damages replace parts if necessary ...

Page 17: ...a ture Premature wear of elastic buffers Increased reaction forces act on connected machines Disconnect drive Analyse and eliminate cause for torsional vibrations Check coupling parts for damages and replace parts if necessary Replace elastomer and consult RINGFEDER POWER TRANSMISSION concerning even tual use of another Shore hardness Verify coupling alignment Claw break age Wear limit of elas tom...

Page 18: ...way that it does not deposit dust onto the coupling parts The covering must not touch the coupling and or influence it in its function Attention A sense of rotation test can only be carried out if the coupling flange is mounted onto the aggregate drive side Otherwise spark ing hazards exist through the pushed back claw ring Remove the fixing screws on the claw ring and push it back Figure 9 Pos 1 ...

Page 19: ...law ring threaded joint with the tightening torque MA stipu lated in table 6 Figure 10 Check the alignment of the coupling according to the specifications in 8 Coupling adjustment Table 6 Tightening torques MA of the bolting of the claw ring Size 82 97 112 128 148 168 194 214 240 265 295 330 370 415 480 575 DIN 912 8 8 M6 M6 M8 M8 M10 M10 M10 DIN 912 10 9 M12 M12 M14 M14 M16 M16 M16 M20 M20 MA Nm ...

Page 20: ...ent If only minor wear or no wear is observed further inspections of the plant can be carried out at regular intervals of 4000 hours however at least once a year if the operating modes and conditions of the plant remain unchanged However should you observe excessive wear on the occasion of this first inspection already check whether the cause for the problem is listed in table 5 Operation faults a...

Page 21: ...ate ring Injury hazard Switch off the drive before all work on the coupling Secure the drive against unintentional switching on and rotating Remove the holding down screws on the claw ring and push it back Figure 12 Pos 1 Cut through the intermediate ring at a connecting joint Figure 12 Pos 2 Pull out the intermediate ring Begin at the cut through connecting joint For easier mounting the new inter...

Page 22: ...00 310 310 310 610 610 Observe reduced tightening torques for the bolting of the claw ring if coupling parts are phosphated and oiled Size 82 97 112 128 148 168 194 214 240 265 295 330 370 415 480 575 DIN 912 8 8 M6 M6 M8 M8 M10 M10 M10 DIN 912 10 9 M12 M12 M14 M14 M16 M16 M16 M20 M20 MA Nm 8 3 8 3 20 20 40 40 40 100 100 160 160 240 240 240 490 490 Warning Before commissioning the plant install al...

Page 23: ... 23 11 Waste Disposal The waste disposal has to occur according to the specific regulations of the respective user country RINGFEDER TNM E BAWN 002 GBR 2 ...

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